Particleboard/Chipboard Production Line

The "150,000 m³ Annual Production Rice Straw Particleboard" utilizes agricultural waste rice straw as raw material, processed through continuous press technology to produce formaldehyde-free eco-friendly boards. Compliant with E0/E1 international standards, it offers high strength, water resistance, and sound insulation. Ideal for furniture manufacturing, construction, and export packaging, with an annual capacity of 150,000 m³, enabling agricultural waste recycling and low-carbon production.

Engineered for global high-end oriented strand board manufacturing, this line enables on-demand switching between 9/18/22mm thicknesses and custom panel dimensions (Width: 600-2800mm, Length: 1000-8000mm) with a daily output of 1000m³. Featuring intelligent strand alignment,continuous press, and cloud-based control, it achieves precision production with ±0.15mm thickness tolerance and ≤3% density deviation. Optional moisture/fire-retardant functions, energy consumption as low as 110kWh/m³ (25% reduction vs conventional lines), and full compliance with EN 300/CE standards. Delivers turnkey EPC solutions from raw material processing to finished product stacking, empowering rapid production of premium OSB.

Engineered for high-efficiency particleboard manufacturing, this line features a multi-platen hot press with padless technology, producing ultra-thin boards (6-40mm) up to 3660×1830mm. Integrated continuous mat forming, synchronized loading/unloading, and PLC control ensure thickness tolerance ≤±0.2mm and daily output >150m³. With 30% energy savings from waste heat recovery, it targets premium applications (e.g., load-bearing furniture, fire-rated panels). Proven in global markets like Algeria.

This production line adopts a single-layer flat-pressing technology to innovate the traditional manufacturing process of particleboard. Through a full-process automated system, it can achieve a stable annual production capacity of 30,000 cubic meters of high-quality particleboard, realizing efficient energy conservation, intelligent labor use, environmental protection, and precise control.

A High-Speed MDF Continuous Press is an advanced production system achieving line speeds ≥ 50 m/min (focusing on thin boards) through extra-long press length, precise temperature/pressure control, high-speed synchronized equipment, intelligent control systems, and high-reliability design. Its core value lies in revolutionary thin-board capacity and the resulting cost advantage. It is a strategic asset for large PB producers targeting the premium thin-board market, but comes with high investment costs and complex operational demands. It represents the pinnacle of modern continuous press technology for wood-based panels.

The eco-friendly continuous press features fully sealed steel belts and vacuum extraction to achieve near-zero VOC emissions. Compatible with formaldehyde-free MDI adhesives, it ensures HCHO emissions <0.025mg/m³ (CARB-NAF). With 3-stage heat recovery, it reduces energy use by 35% and carbon footprint by 42%. Ideal for mass-producing NAUF particleboard and ultra-low-emission panels.

A particleboard hot press equipped with "customizable pressure zoning" and "12-zone independent temperature control" represents the advanced level of current hot pressing technology. By refining and differentiating the management of pressure and temperature in the spatial dimension, it fundamentally addresses the issues of board density and temperature non-uniformity that are difficult to overcome with traditional presses. This significantly enhances the physical properties, dimensional stability, and surface quality of particleboard, while also improving yield, production flexibility, and efficiency. For companies pursuing high-quality, high-value-added board production, this is a key piece of equipment for technological upgrading and enhancing market competitiveness. This configuration is particularly suitable for application areas with extremely high demands for board uniformity and quality consistency.

Featuring modular design with customizable width (1.2-4.5m), this continuous flat press eliminates density variation and warping in wide panels through zoned hydraulic compensation and intelligent edge temperature control. Integrated self-adaptive PLC enables 30-minute width switching, boosting capacity by 50% while maintaining ±0.15mm thickness tolerance. Engineered for high-efficiency production of furniture substrates, construction panels, and specialty particleboards.

The 18th zone pressure zone in the particleboard continuous flat pressing and hot pressing machine is a transitional configuration between the economical type and the standard type, and is suitable for production lines with medium production capacity and conventional quality requirements.
 
This system represents the hydraulic technology benchmark for economic continuous presses, surpassing proportional valve solutions in precision, energy efficiency, and reliability—particularly suited for retrofits or mid-scale particleboard production lines.

24/7 continuous hot press lines for moisture-resistant particleboard represent deep integration of materials science, mechanical engineering, and intelligent control:
1. Materials: PMDI resin + paraffin synergistically enhance moisture resistance;
2. Equipment: Long presses + multi-zone temperature control ensure curing quality;
3. Operations: Predictive maintenance + zero-downtime strategies enable continuous production.

Fireproof Board Substrate: Inorganic materials (e.g., calcium silicate, magnesium oxide) or flame-retardant modified wood fiber cores, formed under high temperature/pressure for construction fire barriers.
Continuous Hot Press: Automated equipment using steel belts for continuous conveyance, with zoned pressure and heating for curing substrates.
Class A Certification: Highest fire rating under China’s GB 8624 standard, requiring non-combustibility (strict thresholds for heat release, smoke density, toxic gas).

A servo-hydraulic continuous flat press is a high-end equipment for continuous hot pressing of artificial panels (particleboard, MDF, OSB, etc.). It dynamically controls pressure and temperature via a servo-hydraulic system, synchronizing with steel belt feeding to achieve high-precision pressing across a full 0.5-80mm thickness range, with tolerances of ±0.1mm to ±0.3mm.

The energy-saving continuous flat-pressing hot-pressing line achieves an energy consumption reduction of over 35% through four key technological pillars: precise zone control, closed-loop heat energy circulation, efficient drive system, and low-temperature process adaptation. It also improves product accuracy (thickness tolerance ≤ ±0.15mm) and stability. The core lies in converting energy consumption from a "cost" to a "reusable resource", providing an economically and environmentally friendly solution for the wood panel industry. The future development direction will focus on hydrogen heating and AI dynamic optimization of the press curve, further approaching the goal of a "zero-carbon press".

Ultra-thick particleboard presses achieve breakthroughs via:
1. 70 MPa inlet pressure to overcome mat elasticity
2. Pressure relief → re-pressurization profile for core curing
3. Gamma-ray density feedback for dynamic optimization
Integrated with slow forming and staged cooling, they ensure ≤±5% density uniformity and mechanical performance for 80–120 mm boards. This technology enables structural-functional integration in heavy timber construction and specialty engineering.

The 150,000 m³/year capacity represents the optimal balance—avoiding high costs of small lines while mitigating raw material pressures of mega-facilities.
 
Particleboard is one of the most important and common types of artificial boards, and it is currently an essential material for manufacturing wooden products such as furniture. It is made by pressing together particle materials (such as wood chips, flax fibers, sugarcane residue, etc.) that have been treated with adhesives and auxiliary materials or those that have not been treated with adhesives and auxiliary materials, using wood or non-wood plants.

A high-capacity particleboard production line is an automated, continuous, and large-scale industrial manufacturing system designed for mass production of high-quality particleboard. Its core features include:
High Efficiency: Annual production capacity typically exceeds 200,000 cubic meters (up to 800,000 m³/year), meeting demands of large-scale building material markets.
Advanced Technology: Integrates fully automated processes including raw material processing, drying, gluing, forming, hot pressing, and sanding.
Core Equipment: Utilizes Continuous Presses (e.g., Dieffenbach, Siempelkamp systems) for uninterrupted pressing, significantly outperforming cyclical presses.
Intelligent Control: Real-time monitoring of process parameters (temperature, pressure, moisture content) via PLC/SCADA systems ensures product consistency.
Eco-Friendly: Equipped with heat recovery and dust treatment systems, complying with green production standards.
 

The whole production line mainly includes wood chipper/flaker, drum dryer, gluing system, forming machine, pre press machine, cutting machine, hot press, sanding machine, and these machine includes kinds of related parts too.

The whole production line mainly includes wood chipper/flaker, drum dryer, gluing system, forming machine, pre press machine, cutting machine, hot press, sanding machine, and these machine includes kinds of related parts too.

The whole production line mainly includes wood chipper/flaker, drum dryer, gluing system, forming machine, pre press machine, cutting machine, hot press, sanding machine, and these machine includes kinds of related parts too.

The whole production line mainly includes wood chipper/flaker, drum dryer, gluing system, forming machine, pre press machine, cutting machine, hot press, sanding machine, and these machine includes kinds of related parts too.

The whole production line mainly includes wood chipper/flaker, drum dryer, gluing system, forming machine, pre press machine, cutting machine, hot press, sanding machine, and these machine includes kinds of related parts too.

The whole production line mainly includes wood chipper/flaker, drum dryer, gluing system, forming machine, pre press machine, cutting machine, hot press, sanding machine, and these machine includes kinds of related parts too.

The whole production line mainly includes wood chipper/flaker, drum dryer, gluing system, forming machine, pre press machine, cutting machine, hot press, sanding machine, and these machine includes kinds of related parts too.

The whole production line mainly includes wood chipper/flaker, drum dryer, gluing system, forming machine, pre press machine, cutting machine, hot press, sanding machine, and these machine includes kinds of related parts too.

The whole production line mainly includes wood chipper/flaker, drum dryer, gluing system, forming machine, pre press machine, cutting machine, hot press, sanding machine, and these machine includes kinds of related parts too.

Why the vibrating screen machines are necessary in particleboard production: 
Flakes or strands must be divided into different fractions according to their size in order to be able to form the layers of the panel. At the same time, fine material (dust) and coarse material (oversize) are sorted out. This is done by sieving in a drum screen.
The fine wood dust is burned in the hot gas generator and the energy is used for drying. The fine fraction in OSB production can also be used for particleboard production. Oversized particles are re-shredded in a grinder and fed back into the process.

01 Brief Description: The drum chipper is the special equipment for producing perfect chips. It is used in paper plant, particle board plant, fiber-board plant and chips bases. By which, logs and small wood are cut into high quality chips with even length and uniform chip thickness, it is also suitable for the chipping of branches and twigs, planks and etc. The chip length is different in accordance with the requirement of paper plant, particle board and fiber-board industries.
 
02 Main features: 1. Adopted to a variety of raw materials; 2. Strict quality control in entire process, which start from design, manufacture to after sale service 3. Lower operating cost to the users
 

Why the vibrating screen machines are necessary in particleboard production: 
Flakes or strands must be divided into different fractions according to their size in order to be able to form the layers of the panel. At the same time, fine material (dust) and coarse material (oversize) are sorted out. This is done by sieving in a drum screen.
The fine wood dust is burned in the hot gas generator and the energy is used for drying. The fine fraction in OSB production can also be used for particleboard production. Oversized particles are re-shredded in a grinder and fed back into the process.

01 Brief Description: The drum chipper is the special equipment for producing perfect chips. It is used in paper plant, particle board plant, fiber-board plant and chips bases. By which, logs and small wood are cut into high quality chips with even length and uniform chip thickness, it is also suitable for the chipping of branches and twigs, planks and etc. The chip length is different in accordance with the requirement of paper plant, particle board and fiber-board industries.
 
02 Main features: 1. Adopted to a variety of raw materials; 2. Strict quality control in entire process, which start from design, manufacture to after sale service 3. Lower operating cost to the users
 

Why the vibrating screen machines are necessary in particleboard production: 
Flakes or strands must be divided into different fractions according to their size in order to be able to form the layers of the panel. At the same time, fine material (dust) and coarse material (oversize) are sorted out. This is done by sieving in a drum screen.
The fine wood dust is burned in the hot gas generator and the energy is used for drying. The fine fraction in OSB production can also be used for particleboard production. Oversized particles are re-shredded in a grinder and fed back into the process.

Why the vibrating screen machines are necessary in particleboard production: 
Flakes or strands must be divided into different fractions according to their size in order to be able to form the layers of the panel. At the same time, fine material (dust) and coarse material (oversize) are sorted out. This is done by sieving in a drum screen.
The fine wood dust is burned in the hot gas generator and the energy is used for drying. The fine fraction in OSB production can also be used for particleboard production. Oversized particles are re-shredded in a grinder and fed back into the process.

Why the vibrating screen machines are necessary in particleboard production: 
Flakes or strands must be divided into different fractions according to their size in order to be able to form the layers of the panel. At the same time, fine material (dust) and coarse material (oversize) are sorted out. This is done by sieving in a drum screen.
The fine wood dust is burned in the hot gas generator and the energy is used for drying. The fine fraction in OSB production can also be used for particleboard production. Oversized particles are re-shredded in a grinder and fed back into the process.