minghungmachinery@gmail.com   ▏           +8618769900191 / +8615589105786
Ultra-thick Particleboard Continuous Flat Press
You are here: Home » Plywood Machine Series » Hot Pressing » Ultra-thick Particleboard Continuous Flat Press

PRODUCT CATEGORY

Ultra-thick Particleboard Continuous Flat Press

Ultra-thick particleboard presses achieve breakthroughs via:
1. 70 MPa inlet pressure to overcome mat elasticity
2. Pressure relief → re-pressurization profile for core curing
3. Gamma-ray density feedback for dynamic optimization
Integrated with slow forming and staged cooling, they ensure ≤±5% density uniformity and mechanical performance for 80–120 mm boards. This technology enables structural-functional integration in heavy timber construction and specialty engineering.
Availability:
Quantity:
sharethis sharing button
  • MH-CHP

  • MINGHUNG


Ultra-thick Particleboard Continuous Flat Press


Chipboard for MINGHUNG Production Machinery Line


I. Definition and Applications of Ultra-Thick Particleboard  


1. Thickness Specifications  

- Standard Particleboard: 6–40 mm  

- Ultra-Thick Particleboard: ≥40 mm (industry standard), up to 120 mm+  

 - Main Categories:  

   - Economy Grade: 40–60 mm (countertop substrates, stair treads)  

   - Structural Grade: 60–100 mm (prefabricated beams/columns, heavy-duty shelving)  

   - Specialty Grade: 100–120 mm (acoustic barriers, blast-resistant walls)  


2. Core Applications  

Thickness

Primary Applications

Performance Requirements

40-60 mm

Kitchen counter substrates, lab benchtop cores

High flatness (≤0.3 mm/m), low expansion

60-80 mm

Prefabricated building beams/columns

MOR ≥35 MPa (longitudinal)

80-120 mm

Rail acoustic barriers, nuclear shielding walls

Density uniformity (±5%), fire/decay resistance


II. Core Components of Ultra-Thick Board Press  


1. Reinforced Frame Structure  

Box-welded frame: Bending stiffness ≥5×10⁶ N·m/rad (vs. 3×10⁶ for standard presses)  

Column preloading: Hydraulic synchronous tensioning system (preload error <±1%)  


MINGHUNG PB MDF Continuous Belt Press Frame


2. High-Pressure Heating Platens  

Parameter

Specialized Design

Standard Press

Number of zones

60–80 zones (lengthwise)

30–50 zones

Max. working pressure

70 MPa (inlet zone)

≤50 MPa (inlet)

Temperature uniformity

±1.5°C (micro-channel oil + PID control)

±3°C


Steel Belt for Continuous Belt Pressing Machine


3. Anti-Deflection Steel Belts  

Reinforced alloy belts: Thickness 12–15 mm (vs. 8–10 mm standard), pre-tension 8 kN/cm  

Surface treatment: Laser texturing + tungsten carbide coating (HV1200 hardness)  


Continuous Belt Press Accessories


4. Intelligent Thickness Control  

Gamma-ray density profiler: Scans cross-sectional density every 2 seconds  

Hydraulic servo closed-loop: Dynamically adjusts zonal pressure based on density data  


III. Key Specifications  


Parameter

Specification

Notes

Working width

2.5–4.8 m

4.8m width allows parallel cutting

Max. pressing thickness

120 mm

Requires thickened forming system

Design capacity

40mm board: 150 m³/day

Capacity ↓ as thickness ↑

100mm board: 50 m³/day

Closing force

120,000–180,000 kN

50%+ higher than standard presses

Heating power

25–35 MW

Oil flow rate ≥3,000 m³/h


IV. Custom Pressure Profile Technology  


Core challenges: Insufficient core curing and density gradient control – solved via custom pressure profile:  


1. Profile Design Principle  

Ultra-high inlet pressure  -->  Mid-section pressure relief  -->  Secondary pressurization  -->  Stepwise pressure reduction


2. Four-Stage Pressure Profile  

Stage

Pressure

Function

Technology

Compression

50–70 MPa

Overcome mat elasticity

High-flow servo hydraulics (<0.1s response)

(0–15%)

Pressure Relief

15–20 MPa

Release internal stresses

Proportional valves (±0.3 MPa gradient)

(15–40%)

Curing

30–40 MPa

Deep core curing

Gamma-ray feedback dynamic adjustment

(40–75%)

Stabilization

5–8 MPa

Eliminate springback

2m-zone stepwise reduction

(75–100%)


3. Supporting Technologies  

- Resin cure monitoring:  

 - Embedded thermocouples monitor core temp (±1°C accuracy)  

 - Triggers secondary pressurization at PMDI optimal cure temp (160°C)  

- Mat moisture synergy:  

 - Surface moisture: 8–10%, Core: 11–13%  

 - Microwave sensors adjust resin application in real-time  


V. Special Process Integration 


1. Forming System Upgrades  

Triple-channel forming head:  

  Surface: fine particles (<1mm)  

  Core: large flakes (3–5mm)  

  Transition layer: gradient particles  

Forming speed: ≤0.8 m/s (vs. 1.5 m/s for standard boards)  


Particleboard paving machine line
MINGHUNG Particleboard paving system


2. Post-Processing Optimization  

Staged cooling:  

  Stage 1: High-pressure air cooling (prevents surface warping)  

  Stage 2: Low-temp slow cooling (core cooling rate ≤0.5°C/min)  

Double-sided sanding:  

  Sanding allowance 3–5 mm (vs. 1–2 mm standard)  


Cooling frame for hot press

cooling frame 

China Minghung Sanding Machine for Particle Board

sanding machine


Our company 


Founded in 1983, Shandong MINGHUNG OSB&MDF Machinery Equipment Manufacturing Co.,Ltd.,  specializes in continuous press solutions for over 40 years.

MINGHUNG is a leading company in the industry of OSB&MDF making machine. With a strongfocus on producing high-quality machinery, we specialize in manufacturing thecomplete production line of Medium density fiberboard (MDF), High densityfiberboard (HDF),Particle board (PB), Oriented strand board (OSB), andVeneerable super strong particle board (LSB).



Client visit

veneer production lineMINGHUNG VENEER STACKIN GMINGHUNG PEELING LATH EMINGHUNG PLYWOOD LINE




Contact us for a free quote today!



Our contacts:


Whatsapp: +8618769900191  +8615589105786  +8618954906501

Email: osbmdfmachinery@gmail.com




Previous: 
Next: 
Product Inquiry
MINGHUNG MCHINERY.jpg
SHANDONG MINGHUNG WOOD BASED PANEL MACHINERY FACTORY
08-05 2020

Shandong Minghung Wood Machinery Factory Shandong minghung wood machine factory produces plywood machinery in linyi city city, china, dedicated to providing high-quality and suitable machines veneer machine,plywood machine,veneer splicing machine.veneer dryer machine,veneer peeling machine,plywood v

Read More
Particleboard paving machine.jpg
How to produce Particle board? What is the production step
09-09 2023

How to produce Particle board? What is the production step of Making Particle board?Introduction:Particle board, also known as chipboard, is a versatile and cost-effective material widely used in the construction and furniture industries. It is made by compressing wood particles and adhesive togethe

Read More
auto plywood machine.jpg
The Ultimate Guide to Plywood Hot Press Machines: Crafting High-Quality Plywood
12-13 2023

The Ultimate Guide to Plywood Hot Press Machines: Crafting High-Quality Plywood Introduction:Plywood is a versatile and widely used material in various industries, from construction to furniture manufacturing. Behind the scenes, plywood hot press machines play a crucial role in the production proces

Read More
MINGHUNG core veneer dryer.jpg
Advantages of veneer dryer ?
08-13 2022

What is a veneer dryer?MINGHUNG Roller veneer dryer for drying original wood veneer, remove abundant humidity, in the end, the wood veneer humidity will be 5%-10%, so it is suitable for making plywood.Veneer roller dryer are suitable for big drying capacity per day, it can be different length, width

Read More
veneer lathe.jpg
Shandong Minghung Successfully Completes And Ships Final Batch of Plywood Equipment for August
08-28 2025

This shipment not only demonstrates Minghung Machinery’s strong production coordination and international trade execution capabilities but also ensures the rapid commissioning of the customer's production line.

Read More
China wood based panel machinery.jpg
Shandong MINGHUNG Wood Based Panel Machinery Co.,Ltd
08-08 2025

MINGHUNG is a leading company in the industry of OSB&MDF making machine. With a strongfocus on producing high-quality machinery, we specialize in manufacturing thecomplete production line of Medium density fiberboard (MDF), High densityfiberboard (HDF),Particle board (PB), Oriented strand board (OSB) and Veneerable super strong particle board (LSB).

Read More
Wood Chipper Machine For Particle Board Production Line.jpg
Debarker &Chipper&Flaker
08-07 2025

Peeling is the pre-treatment process. Chopping and planing are both aimed at obtaining specific forms of wood materials, but the forms and application scenarios are different.

Read More
China MINGHUNG glue spreader machine.jpg
Shandong MINGHUNG Achieves New Milestone: Multiple Pneumatic Gluing Machines Shipped To Russia, Romania & Beyond
08-02 2025

Shipping multiple containers of gluing equipment to multiple countries in a single batch is a testament not only to our current order fulfillment capacity but, more importantly, to the international market’s trust in the quality and reliability of the ‘MINGHUNG’ brand.

Read More
OSB PB MDF HDF LOSB Produce from MINGHUNG Wood Based Panel Production Line_639_639.jpg
The Differences And Comparisons between PB OSB And MDF
07-30 2025

The Differences And Comparisons between PB OSB And MDF

Read More
Particleboard wood based panel production machine line.jpg
Minghung Powers Longsen: A New 150,000 M³ Benchmark in Caoxian's Wood-Based Panel Landscape
07-24 2025

In Caoxian County, Shandong—a significant hub for China's wood-based panel industry—a crucial collaboration was finalized in 2017. Leveraging its professional expertise, Shandong Minghung successfully delivered a turnkey project for Shandong Longsen Wood Industry Co., Ltd. (Longsen Wood): a high-quality particleboard production line with an annual capacity of 150,000 cubic meters. This achievement marked a major leap forward for Longsen Wood and vividly showcased Minghung's strength in the field of complete equipment manufacturing for panel production lines.

Read More
Shandong MINGHUNG Wood Machinery Co.,Ltd is one famous manufacturer of plywood machine in China, located in Linyi city. 
Home

PRODUCT GROUPS

CONTACT US

 +86-18769900191 /  +86-15589105786 
 +86-18769900191 / +86-15589105786
 
minghungmachinery@gmail.com
  Fangcheng Town,Lanshan District,Linyi City,Shandong Province,China
Copyright © 2010 SHANDONG MINGHUNG WOOD MACHINERY CO.,LTD