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MINGHUNG

I. Definition and Applications of Ultra-Thick Particleboard
1. Thickness Specifications
- Standard Particleboard: 6–40 mm
- Ultra-Thick Particleboard: ≥40 mm (industry standard), up to 120 mm+
- Main Categories:
- Economy Grade: 40–60 mm (countertop substrates, stair treads)
- Structural Grade: 60–100 mm (prefabricated beams/columns, heavy-duty shelving)
- Specialty Grade: 100–120 mm (acoustic barriers, blast-resistant walls)
2. Core Applications
Thickness | Primary Applications | Performance Requirements |
40-60 mm | Kitchen counter substrates, lab benchtop cores | High flatness (≤0.3 mm/m), low expansion |
60-80 mm | Prefabricated building beams/columns | MOR ≥35 MPa (longitudinal) |
80-120 mm | Rail acoustic barriers, nuclear shielding walls | Density uniformity (±5%), fire/decay resistance |
II. Core Components of Ultra-Thick Board Press
1. Reinforced Frame Structure
Box-welded frame: Bending stiffness ≥5×10⁶ N·m/rad (vs. 3×10⁶ for standard presses)
Column preloading: Hydraulic synchronous tensioning system (preload error <±1%)

2. High-Pressure Heating Platens
Parameter | Specialized Design | Standard Press |
Number of zones | 60–80 zones (lengthwise) | 30–50 zones |
Max. working pressure | 70 MPa (inlet zone) | ≤50 MPa (inlet) |
Temperature uniformity | ±1.5°C (micro-channel oil + PID control) | ±3°C |

3. Anti-Deflection Steel Belts
Reinforced alloy belts: Thickness 12–15 mm (vs. 8–10 mm standard), pre-tension 8 kN/cm
Surface treatment: Laser texturing + tungsten carbide coating (HV1200 hardness)

4. Intelligent Thickness Control
Gamma-ray density profiler: Scans cross-sectional density every 2 seconds
Hydraulic servo closed-loop: Dynamically adjusts zonal pressure based on density data
III. Key Specifications
Parameter | Specification | Notes |
Working width | 2.5–4.8 m | 4.8m width allows parallel cutting |
Max. pressing thickness | 120 mm | Requires thickened forming system |
Design capacity | 40mm board: 150 m³/day | Capacity ↓ as thickness ↑ |
100mm board: 50 m³/day | ||
Closing force | 120,000–180,000 kN | 50%+ higher than standard presses |
Heating power | 25–35 MW | Oil flow rate ≥3,000 m³/h |
IV. Custom Pressure Profile Technology
Core challenges: Insufficient core curing and density gradient control – solved via custom pressure profile:
1. Profile Design Principle
Ultra-high inlet pressure --> Mid-section pressure relief --> Secondary pressurization --> Stepwise pressure reduction
2. Four-Stage Pressure Profile
Stage | Pressure | Function | Technology |
Compression | 50–70 MPa | Overcome mat elasticity | High-flow servo hydraulics (<0.1s response) |
(0–15%) | |||
Pressure Relief | 15–20 MPa | Release internal stresses | Proportional valves (±0.3 MPa gradient) |
(15–40%) | |||
Curing | 30–40 MPa | Deep core curing | Gamma-ray feedback dynamic adjustment |
(40–75%) | |||
Stabilization | 5–8 MPa | Eliminate springback | 2m-zone stepwise reduction |
(75–100%) |
3. Supporting Technologies
- Resin cure monitoring:
- Embedded thermocouples monitor core temp (±1°C accuracy)
- Triggers secondary pressurization at PMDI optimal cure temp (160°C)
- Mat moisture synergy:
- Surface moisture: 8–10%, Core: 11–13%
- Microwave sensors adjust resin application in real-time
V. Special Process Integration
1. Forming System Upgrades
Triple-channel forming head:
Surface: fine particles (<1mm)
Core: large flakes (3–5mm)
Transition layer: gradient particles
Forming speed: ≤0.8 m/s (vs. 1.5 m/s for standard boards)
2. Post-Processing Optimization
Staged cooling:
Stage 1: High-pressure air cooling (prevents surface warping)
Stage 2: Low-temp slow cooling (core cooling rate ≤0.5°C/min)
Double-sided sanding:
Sanding allowance 3–5 mm (vs. 1–2 mm standard)
cooling frame
sanding machine
Founded in 1983, Shandong MINGHUNG OSB&MDF Machinery Equipment Manufacturing Co.,Ltd., specializes in continuous press solutions for over 40 years.
MINGHUNG is a leading company in the industry of OSB&MDF making machine. With a strongfocus on producing high-quality machinery, we specialize in manufacturing thecomplete production line of Medium density fiberboard (MDF), High densityfiberboard (HDF),Particle board (PB), Oriented strand board (OSB), andVeneerable super strong particle board (LSB).




Contact us for a free quote today!
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
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