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Ultra-thick Particleboard Continuous Flat Press
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Ultra-thick Particleboard Continuous Flat Press

Ultra-thick particleboard presses achieve breakthroughs via:
1. 70 MPa inlet pressure to overcome mat elasticity
2. Pressure relief → re-pressurization profile for core curing
3. Gamma-ray density feedback for dynamic optimization
Integrated with slow forming and staged cooling, they ensure ≤±5% density uniformity and mechanical performance for 80–120 mm boards. This technology enables structural-functional integration in heavy timber construction and specialty engineering.
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Ultra-thick Particleboard Continuous Flat Press


Chipboard for MINGHUNG Production Machinery Line


I. Definition and Applications of Ultra-Thick Particleboard  


1. Thickness Specifications  

- Standard Particleboard: 6–40 mm  

- Ultra-Thick Particleboard: ≥40 mm (industry standard), up to 120 mm+  

 - Main Categories:  

   - Economy Grade: 40–60 mm (countertop substrates, stair treads)  

   - Structural Grade: 60–100 mm (prefabricated beams/columns, heavy-duty shelving)  

   - Specialty Grade: 100–120 mm (acoustic barriers, blast-resistant walls)  


2. Core Applications  

Thickness

Primary Applications

Performance Requirements

40-60 mm

Kitchen counter substrates, lab benchtop cores

High flatness (≤0.3 mm/m), low expansion

60-80 mm

Prefabricated building beams/columns

MOR ≥35 MPa (longitudinal)

80-120 mm

Rail acoustic barriers, nuclear shielding walls

Density uniformity (±5%), fire/decay resistance


II. Core Components of Ultra-Thick Board Press  


1. Reinforced Frame Structure  

Box-welded frame: Bending stiffness ≥5×10⁶ N·m/rad (vs. 3×10⁶ for standard presses)  

Column preloading: Hydraulic synchronous tensioning system (preload error <±1%)  


MINGHUNG PB MDF Continuous Belt Press Frame


2. High-Pressure Heating Platens  

Parameter

Specialized Design

Standard Press

Number of zones

60–80 zones (lengthwise)

30–50 zones

Max. working pressure

70 MPa (inlet zone)

≤50 MPa (inlet)

Temperature uniformity

±1.5°C (micro-channel oil + PID control)

±3°C


Steel Belt for Continuous Belt Pressing Machine


3. Anti-Deflection Steel Belts  

Reinforced alloy belts: Thickness 12–15 mm (vs. 8–10 mm standard), pre-tension 8 kN/cm  

Surface treatment: Laser texturing + tungsten carbide coating (HV1200 hardness)  


Continuous Belt Press Accessories


4. Intelligent Thickness Control  

Gamma-ray density profiler: Scans cross-sectional density every 2 seconds  

Hydraulic servo closed-loop: Dynamically adjusts zonal pressure based on density data  


III. Key Specifications  


Parameter

Specification

Notes

Working width

2.5–4.8 m

4.8m width allows parallel cutting

Max. pressing thickness

120 mm

Requires thickened forming system

Design capacity

40mm board: 150 m³/day

Capacity ↓ as thickness ↑

100mm board: 50 m³/day

Closing force

120,000–180,000 kN

50%+ higher than standard presses

Heating power

25–35 MW

Oil flow rate ≥3,000 m³/h


IV. Custom Pressure Profile Technology  


Core challenges: Insufficient core curing and density gradient control – solved via custom pressure profile:  


1. Profile Design Principle  

Ultra-high inlet pressure  -->  Mid-section pressure relief  -->  Secondary pressurization  -->  Stepwise pressure reduction


2. Four-Stage Pressure Profile  

Stage

Pressure

Function

Technology

Compression

50–70 MPa

Overcome mat elasticity

High-flow servo hydraulics (<0.1s response)

(0–15%)

Pressure Relief

15–20 MPa

Release internal stresses

Proportional valves (±0.3 MPa gradient)

(15–40%)

Curing

30–40 MPa

Deep core curing

Gamma-ray feedback dynamic adjustment

(40–75%)

Stabilization

5–8 MPa

Eliminate springback

2m-zone stepwise reduction

(75–100%)


3. Supporting Technologies  

- Resin cure monitoring:  

 - Embedded thermocouples monitor core temp (±1°C accuracy)  

 - Triggers secondary pressurization at PMDI optimal cure temp (160°C)  

- Mat moisture synergy:  

 - Surface moisture: 8–10%, Core: 11–13%  

 - Microwave sensors adjust resin application in real-time  


V. Special Process Integration 


1. Forming System Upgrades  

Triple-channel forming head:  

  Surface: fine particles (<1mm)  

  Core: large flakes (3–5mm)  

  Transition layer: gradient particles  

Forming speed: ≤0.8 m/s (vs. 1.5 m/s for standard boards)  


Particleboard paving machine line
MINGHUNG Particleboard paving system


2. Post-Processing Optimization  

Staged cooling:  

  Stage 1: High-pressure air cooling (prevents surface warping)  

  Stage 2: Low-temp slow cooling (core cooling rate ≤0.5°C/min)  

Double-sided sanding:  

  Sanding allowance 3–5 mm (vs. 1–2 mm standard)  


Cooling frame for hot press

cooling frame 

China Minghung Sanding Machine for Particle Board

sanding machine


Our company 


Founded in 1983, Shandong MINGHUNG OSB&MDF Machinery Equipment Manufacturing Co.,Ltd.,  specializes in continuous press solutions for over 40 years.

MINGHUNG is a leading company in the industry of OSB&MDF making machine. With a strongfocus on producing high-quality machinery, we specialize in manufacturing thecomplete production line of Medium density fiberboard (MDF), High densityfiberboard (HDF),Particle board (PB), Oriented strand board (OSB), andVeneerable super strong particle board (LSB).



Client visit

veneer production lineMINGHUNG VENEER STACKIN GMINGHUNG PEELING LATH EMINGHUNG PLYWOOD LINE




Contact us for a free quote today!



Our contacts:


Whatsapp: +8618769900191  +8615589105786  +8618954906501

Email: osbmdfmachinery@gmail.com




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