Core Philosophy
This production line is built on the core design philosophy of "Flexible Manufacturing", breaking through the fixed-specification limitations of traditional plywood lines. Through integrated modular, digital, and intelligent design, it achieves full-range production capability from standard to special dimensions. The system particularly emphasizes a "small-batch, multi-variety, quick-changeover" production model to meet modern market demands for personalization and customization.
System Architecture Composition
Adopts a "Main Line + Configurable Modules" architecture:
Main Process Modules: Raw material processing → Gluing & Layup → Hot pressing & forming
Flexible Processing Modules: Adjustable-width cutting system → Adaptive sanding system
Intelligent Control Center: Central control system integrating all module parameters
Auxiliary Systems: Quick mold-change device → Laser positioning system → Online inspection unit
Detailed Equipment Configuration
Raw Material Processing Section
Intelligent Cutting Center
Maximum processing width: 2600mm
Minimum processing width: 500mm
Cutting speed: Adjustable 0-60m/min
Equipped with vision inspection system for automatic defect recognition
Adjustable-width Glue Spreader
Automatic glue spread width adjustment: 600-2500mm
Glue spread control accuracy: ±5g/m²
Supports simultaneous supply of multiple adhesive types
Forming & Processing Section
Flexible Layup Line
Robotic laying system, supports asymmetric structure layup
Layup accuracy: ±2mm
Maximum layup layers: 15 layers
Intelligent Hot Press
Platen size: 2800×1600mm (customizable)
Number of openings: 15
Maximum pressure: 3000 tons
Temperature control system: 32-zone independent temperature control
Post-Processing Section
Adaptive Trimming System
Dual-end simultaneous trimming
Trimming angle adjustable: 0-45°
Waste automatic recovery rate: >95%
Intelligent Sanding Unit
Automatic sanding width adjustment
Adaptive sanding head pressure adjustment
Thickness control accuracy: ±0.1mm
Technical Parameters Overview
Parameter Category | Specification Range | Precision Control |
Panel Size | Width: 500-2500mm | ±0.5mm |
| Length: 800-5000mm |
|
| Thickness: 3-50mm |
|
Production Speed | Standard spec: 40 sheets/hour | Programmable control |
| Custom spec: 15-30 sheets/hour |
|
Energy Consumption | Avg. consumption: 120-180kW | Real-time monitoring |
| Heat recovery rate: ≥65% |
|
Mold Change Time | Routine changeover: 15 min | Automated completion |
| Special spec: ≤30 min |
|
Qualified Rate | Standard product: ≥98.5% | Online inspection |
| Custom product: ≥97% |
|
Application Scenario Analysis
5.1 Construction Industry
Non-standard Formwork: Curved, arc-shaped, polygonal formwork
Special Engineering Panels: Bridge, tunnel-specific sized panels
Prefabricated Building Components: Custom production of wall panels, floor slabs
5.2 Transportation
Container Flooring: For various container specifications
Truck Body Panels: Customized production for different vehicle models
Ship Bulkheads: Hull structure-specific panels
5.3 Specialized Fields
Wind Turbine Blade Mold Substrate: Large curved substrates
Exhibition & Display Equipment: Shaped exhibition stands, prop panels
Musical Instrument Manufacturing: Piano soundboards, guitar back panels
1. Full-size Flexible Production: Supports full-range custom production from mini sizes (e.g., 600×800mm) to supersize (e.g., 1500×3000mm), with adjustable thickness from 3-50mm
2. Intelligent Quick Changeover: Equipped with patented quick mold-change systems, reducing size switching time to within 15 minutes, enabling efficient small-batch, multi-variety production
3. Modular Design Philosophy: Utilizes standardized modular components, allowing flexible configuration of line layout and equipment combination based on capacity needs and product specifications
4. Digital Precision Control: Integrates advanced PLC control systems and laser positioning technology, ensuring millimeter-level accuracy for custom sizes
5. Multi-functional Adaptability: The same production line can produce various special plywood types including construction formwork, container flooring, marine panels, and furniture substrates
This production line is suitable for
Plywood manufacturers undertaking special orders
Panel enterprises producing export custom products
Innovative factories requiring rapid response to market changes
Specialized suppliers providing components for construction, marine, and special vehicle industries
Technical Support
Production Line Planning: Customized line configuration based on client's product mix
Process Guidance: Provides process parameter library for different sized products
Operation Training: Combines on-site training with remote guidance
After-sales Service
Quick Response: Technical response within 24 hours
Spare Parts Supply: Global supply network for core components
Upgrade Services: Regular software updates and optimization solutions provided
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
