Chinese Factory Cost-Effective Chipboard Particle Board /Particleboard (PB) Production Line
Particle board be made by wood, wood trunks, straw. The major advantage of selecting particle board is that it is a cost-effective option against plywood or medium density fiberboards. Laminated particle boards and veneered particle boards provide decorative looks in low price as compared to plywood. It provides smooth and flat surface for sticking decorative laminates or wood veneer. This particle board is stronger and aesthetically attractive. Thus laminated particle board and veneered particle boards are now used in mass production of office furniture. Due to its lightweight property, particle board can be easily transported and handled. Particle board has more screw holding capacity as compared to MDF, so it is widely used to make furniture which can be assembled using screws.It requires minimal maintenance and is easy to clean. Particle boards have thermo-acoustic insulation properties, so they are very much useful in speakers and in false ceiling of auditoriums, theaters, etc.
Chinese Factory Cost-Effective Chipboard Particle Board /Particleboard (PB) Production Line
01: PRODUCT DESCRIPTION
This production line is used for manufacturing midium density fiberboard (MDF)/ HDF with capacity of 100cbm-400cbm per day. Output size: thickness 10mm-30mm, common size 4x8ft (1220x2440 mm) and 6x9ft (1830x2745 mm).
MINGHUNG is one of the best MDF/HDF plant supplier and has its own strength in key technology of chipping/refiner/ drying and sifting/ mat forming and sanding.
MINGHUNG MDF plant is good in its stable running quality and over production capacity. Sufoma gets strong aftersales service team for either plant optimization or capacity upgrade modifications.
02 FULL PRODUCT PARAMETERS
<1> Drum Chipper
Inlet size
240*750mm(H*W)
Blade quantity
2pcs
Knife roll diameter
800mm
Power
132kw
After being chipped, the crotch, undersized log and other raw materials are conveyed to the chip bin by belt conveyor and bucket elevator for transition storage. The outsourcing chips are conveyed to the chip bin by stock bin, belt conveyor and bucket elevator for transition storage.
The chips are conveyed to the flaking machine for particle preparation by the discharging screw conveyor and belt conveyor of chip bin.
<2> Triple Pass Drying Machine
Capacity
10000kg/h
Original moisture
<80%
End moisture
2%
Power
440kw
After the wet wood shavings are conveyed to the three-access particle drying system by the discharging screw conveyor and belt conveyor of wet wood shavings bin for drying (the thermal medium is high-temperature flue gas generated by the hot-blast stove), the collected wood shavings and sawdust are conveyed to the three-access wood shavings drying system for drying by the discharging screw conveyor, belt conveyor, vibration screen and belt conveyor of stock bin.
<3> Vibrating screen
Screening cloth
2
Screening area
12m2
Screening capacity
70m3/h
Power
11kw
The wood shavings upon drying are separated to be three kinds of materials, including surface material, core material and bulk material by cyclone separator, fireproof screw conveyor and rectangular vibrating screen. The surface wood shavings are conveyed to surface dry wood shavings bin for transition storage by the blast system. The core wood shavings are conveyed to the core dry wood shavings bin for transition storage by the blast system. After recycling, the bulk wood shavings are re-smashed in the grinder.
<4> Gluing
Capacity
500m3/day
The qualified surface and core dry wood shavings are respectively conveyed to the surface and core ring-type glue blender by the discharging screw conveyor of stock bin and upon measurement of wood shavings measurement bin. Meanwhile, in the glue dosing and blending section, it is conveyed the glue solution into the glue blender according to the glue volume as required by the technology. When the wood shavings and glue solution are fully mixed in the surface glue blender, it can have uniform mixing and fully gluing effect.
<5> Forming machine
Surface forming machine
2 sets
Capacity
2*45m3/h
Core forming machine
1 sets
Cpacity
65m3/h
Forming width
1300mm
Forming thickness
30-120mm
The surface wood shavings upon gluing are conveyed to the mechanical grading and paving machine by the belt conveyor and screw conveyor. With the principle that the blank size is different for the different gaps among the diamond roll, it is paved the uniform and flat board slab by level (layer).
<6> Continuous press
Convey speed
10-30m/min
Working height
1250mm
Belt width
1500mm
Power
75kw
The board slab is conveyed to the base plate of loader through some procedures, including permanent iron remover, performer, edger, cut-off saw, accelerating conveyor, rapid conveyor, weighing conveyor, storage conveyor and loading conveyor, then the loader conveyed the board slab to the multi-layer hot press (the thermal medium is conduction oil) for hot press and forming. The rough board formed by multi-layer hot press is pushed to the unloader by base plate.
<7> Hot press
Pressure
1200ton
Hot plate size
2650*1680*120mm
Layers
22
Heating medium
oil
Heating temperature
<180℃
Closing time
10s
The board slab is conveyed to the base plate of loader through some procedures, including permanent iron remover, performer, edger, cut-off saw, accelerating conveyor, rapid conveyor, weighing conveyor, storage conveyor and loading conveyor, then the loader conveyed the board slab to the multi-layer hot press (the thermal medium is conduction oil) for hot press and forming. The rough board formed by multi-layer hot press is pushed to the unloader by base plate.
<8> Sanding machine
Max sanding width
1300mm
Sanding thickness
3-50mm
Sanding belt size
1350*2800mm
The particle board upon preservation is conveyed to the horizontal roller hydraulic elevator platform, board pusher and vertical infeed roll case of sanding production line by the forklift, and then sanded in the sander. Through vertical discharging roll case and stacking machine, it is piled in the horizontal roller hydraulic elevator platform trimly. The sanded finished particle board is conveyed to the sorting area for sorting and warehousing by the forklift.
03 WHAT WE OFFERED
1. Goods Safety Assurance:Rest assured, we use top-quality packaging materials and appropriate shipping methods to minimize any damage during transit.
2. Timely Delivery:We make every effort to ensure your goods are dispatched on time as scheduled, providing timely tracking information so you can monitor their transit status.
3. Customer Service Support:Our customer service team is available to assist you at any time. Whether it's about transit, tracking, or any other inquiries, we are committed to resolving issues and providing satisfactory solutions.
4. After-Sales Service Guarantee:We offer comprehensive after-sales service assurance. If you are dissatisfied with your goods or discover any quality issues, please contact us promptly. We are dedicated to resolving issues and providing satisfactory solutions.
Welcome contact us for more information if you are interested.
Chinese Factory Cost-Effective Chipboard Particle Board /Particleboard (PB) Production Line
01: PRODUCT DESCRIPTION
This production line is used for manufacturing midium density fiberboard (MDF)/ HDF with capacity of 100cbm-400cbm per day. Output size: thickness 10mm-30mm, common size 4x8ft (1220x2440 mm) and 6x9ft (1830x2745 mm).
MINGHUNG is one of the best MDF/HDF plant supplier and has its own strength in key technology of chipping/refiner/ drying and sifting/ mat forming and sanding.
MINGHUNG MDF plant is good in its stable running quality and over production capacity. Sufoma gets strong aftersales service team for either plant optimization or capacity upgrade modifications.
02 FULL PRODUCT PARAMETERS
<1> Drum Chipper
Inlet size
240*750mm(H*W)
Blade quantity
2pcs
Knife roll diameter
800mm
Power
132kw
After being chipped, the crotch, undersized log and other raw materials are conveyed to the chip bin by belt conveyor and bucket elevator for transition storage. The outsourcing chips are conveyed to the chip bin by stock bin, belt conveyor and bucket elevator for transition storage.
The chips are conveyed to the flaking machine for particle preparation by the discharging screw conveyor and belt conveyor of chip bin.
<2> Triple Pass Drying Machine
Capacity
10000kg/h
Original moisture
<80%
End moisture
2%
Power
440kw
After the wet wood shavings are conveyed to the three-access particle drying system by the discharging screw conveyor and belt conveyor of wet wood shavings bin for drying (the thermal medium is high-temperature flue gas generated by the hot-blast stove), the collected wood shavings and sawdust are conveyed to the three-access wood shavings drying system for drying by the discharging screw conveyor, belt conveyor, vibration screen and belt conveyor of stock bin.
<3> Vibrating screen
Screening cloth
2
Screening area
12m2
Screening capacity
70m3/h
Power
11kw
The wood shavings upon drying are separated to be three kinds of materials, including surface material, core material and bulk material by cyclone separator, fireproof screw conveyor and rectangular vibrating screen. The surface wood shavings are conveyed to surface dry wood shavings bin for transition storage by the blast system. The core wood shavings are conveyed to the core dry wood shavings bin for transition storage by the blast system. After recycling, the bulk wood shavings are re-smashed in the grinder.
<4> Gluing
Capacity
500m3/day
The qualified surface and core dry wood shavings are respectively conveyed to the surface and core ring-type glue blender by the discharging screw conveyor of stock bin and upon measurement of wood shavings measurement bin. Meanwhile, in the glue dosing and blending section, it is conveyed the glue solution into the glue blender according to the glue volume as required by the technology. When the wood shavings and glue solution are fully mixed in the surface glue blender, it can have uniform mixing and fully gluing effect.
<5> Forming machine
Surface forming machine
2 sets
Capacity
2*45m3/h
Core forming machine
1 sets
Cpacity
65m3/h
Forming width
1300mm
Forming thickness
30-120mm
The surface wood shavings upon gluing are conveyed to the mechanical grading and paving machine by the belt conveyor and screw conveyor. With the principle that the blank size is different for the different gaps among the diamond roll, it is paved the uniform and flat board slab by level (layer).
<6> Continuous press
Convey speed
10-30m/min
Working height
1250mm
Belt width
1500mm
Power
75kw
The board slab is conveyed to the base plate of loader through some procedures, including permanent iron remover, performer, edger, cut-off saw, accelerating conveyor, rapid conveyor, weighing conveyor, storage conveyor and loading conveyor, then the loader conveyed the board slab to the multi-layer hot press (the thermal medium is conduction oil) for hot press and forming. The rough board formed by multi-layer hot press is pushed to the unloader by base plate.
<7> Hot press
Pressure
1200ton
Hot plate size
2650*1680*120mm
Layers
22
Heating medium
oil
Heating temperature
<180℃
Closing time
10s
The board slab is conveyed to the base plate of loader through some procedures, including permanent iron remover, performer, edger, cut-off saw, accelerating conveyor, rapid conveyor, weighing conveyor, storage conveyor and loading conveyor, then the loader conveyed the board slab to the multi-layer hot press (the thermal medium is conduction oil) for hot press and forming. The rough board formed by multi-layer hot press is pushed to the unloader by base plate.
<8> Sanding machine
Max sanding width
1300mm
Sanding thickness
3-50mm
Sanding belt size
1350*2800mm
The particle board upon preservation is conveyed to the horizontal roller hydraulic elevator platform, board pusher and vertical infeed roll case of sanding production line by the forklift, and then sanded in the sander. Through vertical discharging roll case and stacking machine, it is piled in the horizontal roller hydraulic elevator platform trimly. The sanded finished particle board is conveyed to the sorting area for sorting and warehousing by the forklift.
03 WHAT WE OFFERED
1. Goods Safety Assurance:Rest assured, we use top-quality packaging materials and appropriate shipping methods to minimize any damage during transit.
2. Timely Delivery:We make every effort to ensure your goods are dispatched on time as scheduled, providing timely tracking information so you can monitor their transit status.
3. Customer Service Support:Our customer service team is available to assist you at any time. Whether it's about transit, tracking, or any other inquiries, we are committed to resolving issues and providing satisfactory solutions.
4. After-Sales Service Guarantee:We offer comprehensive after-sales service assurance. If you are dissatisfied with your goods or discover any quality issues, please contact us promptly. We are dedicated to resolving issues and providing satisfactory solutions.
Welcome contact us for more information if you are interested.
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