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veneer stacker manual
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MINGHUNG 8FEET VENEER STACKER

Model

MH-VSM

MH-VSM2600

Max veneer width

<2600mm

<1300mm

Veneer thickness

1-4mm

1-4mm

Speed

30-100m/min

30-100m/min

Veneer sorting

3 bin

2 bin

Machine size

8000*2100*3900mm

6500*2100*3900mm

SHANDONG MINGHUNG WOOD MACHINERY CO.,LTD

WEBSITE: www.plywoodmachineline.com

EMAIL: minghungmachinery@gmail.com

WHATSAPP: +8618769900191

+8615589105786

Catalogue

Chapter 1Mechanical structure...............................................................1-4

Chapter2Cabin & screen.........................................................................5-16

Chapter3Installation prepare .................................................................17-22

Chapter4 Machine run test ....................................................................23-31

Chapter5Common problems &solutions.................................................32-36

Chapter6Machine maintenance...............................................................37-40

Chapter7Circuit diagram..........................................................................41



Chapter 1Mechanical structure


veneer stacker machineVeneer stacker

1-Veneer sorting device   2-1# conveyor       3- 2# conveyor       4-Push cylinder  

5-Lifting tale    6- Out conveyor     7 -Hydraulic station   8-Unqualified veneer conveyor

veneer stacker manual



9- 1# Veneer beat motor10- 1#Veneer beat device11- 1# Fan/Motor12- 2# Fan/Motor

13-2#Veneer beat device14- 2#Veneer beat motorA- veneer beat sensor

veneer stacker manual


3-2# conveyor 15-Air Way B-veneer arrive sensor C-Up limit sensor

veneer stacker details


C-Up limit sensor        D-veneer Sorting sensors       E-bottom limit sensor

F-Out conveyor sensor    G-out limit sensor



Chapter2Cabin & screen

veneer stacker Electric control cabinet


1-Switching power 2-Main switch 3-Isolated transformer 4-Air switch 5-Contactor 6-Terminal strip 7-PLC

8-Relay 9-Fan inverter 10-Conveyor inverter 11-Servo driver 12-Motor wire joint


veneer stacker Electric control cabinet 1







1

Detecting width

Current veneer width from detector

9

Manual Switch

Go to Manual operation page

2

Veneer width set

The veneer width will be stacked

10

Value setting

Go to value setting page

3

Veneer defect allow

Defect area/whole piece veneer area

11

Speed

1# conveyor speed from  detector

4

Sorting cylinder Up

Sorting cylinder closed time after unqualified veneer fall down

12

Detecting veneer defect

The current veneer detect  rate from  detector

5

Sorting cylinder down

Sorting cylinder open time

13

Veneer stacker amount

All stacked veneer Amount

6

Working mode

Working mode display

14

Current veneer stack

Qty of current veneer stacker

7

Fault reset

Problem solve,machine return to normal

15

Alarm Amount

Max stacker qty set

8

Sorting sensors

Go to sorting sensors page





veneer stacker Electric control cabinet 8




1

Sorting cylinder Up

Sorting cylinder closed time after unqualified veneer fall down

8

Grade A veneer width allowance

The width range rate that Grade A

2

Sorting cylinder down

Sorting cylinder open time

9

Grade A veneer qty per Push

Qty of push cylinder one action  

3

Max width allowance

Max width allowance of Qualified veneer

10

Grade A Push delay

Push cylinder open time after veneer fall down

4

Mini width allowance

Max width allowance of Qualified veneer

11

Push keep

Push cylinder keep time

5

Veneer width set

The veneer width will be stacked

12

Fan power Adjust

Go to fan power page

6

Veneer defect allow

Defect area/whole piece veneer area

13

Detecting width revise

Go to width revise page

7

Grade A Veneer defect

allow

Defect area of Grad A veneer

Allowed

14

Factory parameters

Parameters before machine leave







veneer stacker Electric control cabinet 10veneer stacker Electric control cabinet 11veneer stacker Electric control cabinet 12

Sorting sensors Open/close  

sorting sensors fault:Change the sorting sensors use from “ON” to “ NO”,it wont influence machine work . after change to new sensors .change “ NO” to “ ON ”



veneer stacker Electric control cabinet 13








②Veneer width large change :Eg from 1300mm change to 970mm,or from2600 change to 2000mm ,Close the 1#,2# ,13# ,14# sensors use .

veneer stacker Electric control cabinet 14


Operation area











veneer stacker Electric control cabinet 16


Chapter 3,Installation prepare

veneer stacker details 1

Machine Assemble

1.For easy transfer ,machine is broken into 6 parts

veneer stacker details 2






2.Assemble Steps

veneer stacker details 3

veneer stacker details 4


3Connect the lifting table & hydraulic station

4Put the out conveyor on right position

veneer stacker details 5


veneer stacker Electric control cabinet 23













After motor wire connect,Open screen , Go to Manual operation page,Click the Manual operation area ,check the motor run in right direction ,if wrong ,Exchange the 2 wire.

veneer stacker Electric control cabinet 23veneer stacker Electric control cabinet 24veneer stacker Electric control cabinet 25



2.Input right veneer width in the screen

Please note : the “veneer width set”should be same as the veneer peeling machine

veneer stacker Electric control cabinet 26


3.Detect width revise

Get a veneer and remember its width B=?   ②Put it on the conveyor before sensors

③open Emergency button ,veneer go though sensors ④ Click “Detect width revise ”

                                   O

veneer stacker Electric control cabinet 27







4.Veneer beat sensor (proximity switch)

①Adjust the distance of veneer beat sensor and veneer beat device,0.5cm, the sensor light just bright!

②The sensor‘s insulating spacer just touch the bearing house

veneer stacker Electric control cabinet 28


5.Adjust veneer arrive Sensor’s effective range

① Put a veneer 5-6cm from the above sensor ,check its light bright or not

② If sensor light not bright , adjust the sensor’s reach range as following .

veneer stacker Electric control cabinet 29



6. Veneer Arrive sensor adjust

①Power on ,put a veneer on front of 1# conveyor ,check the time difference between veneer pass the Air way and the veneer beating strip push .②if the veneer beating strip push after whole veneer enter air way ,its okay.  if not enter completely but push out ,please adjust “Grade A stack delayed"

veneer stacker Electric control cabinet 30

7.Adjust Fan power

①Fan power need be adjust according veneer thickness and moisture.

②If veneer cant be absorbed on the Air way , Increase Fan power

③If veneer is stopped forward ,reduce Fan power

veneer stacker Electric control cabinet 31


Chapter 5、Common problems &solutions

Problem 1:Lifting table failure

①Power on or cut                 ② Check sensors


③ line worn                          4Wire joint break


Problem 2 : Conveyor failure

①Power on or cut                              ②Wire joint break


③Inverter :Number means normal                4Mess code  means problem


Problem 3:Fan failure

①Power on or cut                            ② Check motor condition


③Inverter :Number means normal               4Mess code  means problem
















Problem 4:Sorting cylinder failure

①Work mode is “Unqualified veneer”            ②Air pipe joint


③Air pipe pressure  3-5PMa                 4Solenoid valve












Problem 5 : Machine Auto Stop

① Power on or cut                          ② Inverter :Number or Mesh code


③ Check Up limit sensors C & bottom limit sensors E bright same time ?         

veneer stacker Electric control cabinet 33veneer stacker Electric control cabinet 34veneer stacker Electric control cabinet 35veneer stacker Electric control cabinet 36



veneer stacker Electric control cabinet 37veneer stacker Electric control cabinet 40

1.Check all screw are tighten .new machine need check all screw 3~5days



                            3-5 days




2.Chain 、Gear need be lubricated 2-3 times per shift



                 

                        2-3 times /shift3.keep Fan clean.


4.Check all sensors regularly


5.Check all belt condition and working condition




6.Check hydraulic station Oil gauge regularly






7.Bearing & sliding parts should be lubricated regularly.

①Veneer beat device lubricated 2 times/day          ② Oil-water separator



③ Sliding bars 2-3times per shift             ④Bearing should be lubricated timely

MINGHUNG veneer stacker Electric control cabinet





























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