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Built for Strength and Durability
The Heavy-Duty Steel Structure Plywood Dryer is not merely a scaled-up version of a standard dryer; it is a core production asset engineered from the ground up for industrial-grade, high-load, and long-term continuous operation. It is designed for large-scale plywood manufacturers with massive daily output, requiring the handling of full-capacity or even overloaded stacks. Its most distinguishing feature is the prioritization of structural strength, long-term stability, and minimal maintenance cost. It is built to withstand the continuous stress and metal fatigue inflicted by high-temperature and high-humidity environments, ensuring peak performance for years, even decades, under demanding conditions.
Core Design
1. Design Criteria: While standard equipment meets basic functional requirements, heavy-duty equipment adheres to a principle of exceeding safety margins. Tools like Finite Element Analysis are used in the design phase to simulate the structural stress under full load and high temperature, guaranteeing no structural deformation under any operating condition.
2. Life-Cycle Cost: Its core value lies not in the lowest initial purchase price, but in the lowest total cost of ownership. A more robust structure translates to fewer repairs, less downtime, and a longer service life, offering far superior comprehensive economic benefits over the long run compared to standard equipment.
"Heavy-Duty Steel Structure": Fortified at Every Point
1. Main Frame:
Material: Uses high-strength carbon structural steel or profile steel (e.g., H-beams, channel steel), not ordinary angle iron or light gauge steel. Steel thickness and specifications are specially calculated, typically far exceeding common industry standards.
Joining Process: Main load-bearing parts employ full penetration welding, ensuring weld strength matches the base material and eliminating the risk of cracking. Critical junctions are reinforced with gusset plates.
2. Cladding & Insulation:
Casing: Made from thicker, high-quality cold-rolled steel plate with multi-layer anti-corrosion treatment (e.g., phosphating, powder coating) for enhanced corrosion resistance.
Inner Lining: Often uses more corrosion-resistant materials like aluminized steel or thicker stainless steel to withstand long-term steam erosion.
Insulation Layer: Filled with thicker, higher-density premium insulation (e.g., high-density rock wool, polyurethane), ensuring thermal performance does not significantly degrade over the equipment's lifespan, providing continuous energy savings.
3. Door System & Track:
Door: Features a multi-reinforced rigid door leaf with multi-point locking mechanisms and high-performance silicone seals. This ensures the door remains warp-free after countless cycles, maintaining a tight seal against the frame to prevent heat loss.
Track & Carts: Built with heavy-duty tracks; cart wheels and axles have high load ratings, ensuring smooth and easy movement of carts loaded with tens of tons, without risk of jamming or sinking.
Working Principle
The working principle can be summarized as a "controlled convective hot air drying" process conducted within an exceptionally robust chamber. The entire process relies on the stable, airtight environment provided by the heavy-duty structure to ensure precise execution of the drying schedule.
Step-by-Step Workflow:
1. Loading & Sealing
Wet, freshly pressed plywood sheets are stacked with stickers onto heavy-duty kiln trucks.
The loaded trucks are pushed into the drying chamber along reinforced tracks via forklift or tow tractor.
The reinforced, sealed door is closed and locked, forming a completely enclosed drying space.
2. System Start-up & Warming
The operator selects or inputs a drying schedule matched to the plywood wood species via the intelligent control system.
The system starts: the heating unit (e.g., steam heat exchanger, gas air heater) activates, and the circulation fans start simultaneously.
Initially, low temperature and high humidity are used to warm the boards slowly, allowing heat to penetrate from the surface to the core, preventing surface checking from rapid moisture loss.
3. Main Drying Stage (Forced Convection & Dehumidification)
Hot Air Circulation: High-power centrifugal fans forcefully draw heated air from the pressure-equalizing air ducts on one side (or bottom) of the chamber and, via guide plates, distribute it evenly and horizontally through the entire stack. The hot air flows over every plywood sheet, transferring heat via convection and carrying away evaporated moisture.
Intelligent Dehumidification: Humidity sensors installed in the return air duct monitor the chamber's air humidity in real-time. When humidity exceeds the set value, the dehumidification system automatically activates, exhausting a portion of the hot, humid air while simultaneously introducing an equal volume of fresh, dry air. This process is dynamic and continuous, maintaining a powerful drying drive.
4. Conditioning (Stress Balancing)
This is key to ensuring high-quality output from heavy-duty equipment. At critical stages of drying (e.g., near the fiber saturation point), the system activates the steam injection or atomizing humidification system to briefly increase chamber humidity.
This "steaming" process allows the board surfaces to re-absorb some moisture, balancing the moisture gradient between the core and surface, and between areas of different wood densities, effectively releasing drying stress and minimizing deformation and cracking.
5. Cooling & Unloading
After the drying program ends, heating and humidification stop. The circulation fans continue to operate, introducing ambient air to cool the boards slowly and uniformly.
Once the board temperature drops to a safe range (typically 10-20°C above ambient temperature), the fans stop, the door is opened, and the trucks are pulled out, completing the drying cycle.
In Summary: The principle involves using an intelligent system to precisely control hot air, humidity, and time within an indestructible "fortress," achieving uniform, efficient, and gentle drying of plywood.
Main Technical Parameters
Parameters for Heavy-Duty Steel Structure Plywood Dryers are typically customized, but the following represents a core set of parameters reflective of its "Heavy-Duty" and "Industrial-Grade" nature.
Parameter Category | Typical Range / Description | Explanation & Advantage |
Structural Parameters | ||
Main Frame Steel | Standard Channel Steel #10 or above / H-Beam, Thickness ≥5mm | Provides superior structural integrity, ensuring no deformation under long-term load. |
Chamber Dimensions (LxWxH) | Customizable, e.g., 16m x 3.2m x 3.5m (holds multiple trucks) | Meets large-scale production needs with high per-batch capacity. |
Insulation | 100-150mm Thick High-Density Rock Wool/PU, λ≤0.025W/m·K | Excellent thermal insulation directly reduces operating costs. |
Door | Multi-layer reinforced steel door with multi-point locking & high-temp silicone seal. | Ensures sealing, prevents heat loss, long service life. |
Performance Parameters | ||
Max Loading Capacity | 30 - 100+ Tons (model dependent) | Embodies the "heavy-duty" core, extremely high per-batch output. |
Operating Temperature Range | Ambient ~ 120°C | Broad range adaptable to entire process from warming to high-temp drying. |
Temperature Uniformity | ±2 ~ ±3°C | Excellent drying consistency thanks to airtightness and uniform airflow guaranteed by heavy structure. |
Drying Cycle | 8 - 48 Hours (depends on wood species, initial/final MC) | Efficient drying system can shorten cycles, improving throughput. |
Core Component Parameters | ||
Heating Method | Steam (0.4-0.8MPa), Gas, Hot Air Furnace, Electric (Optional) | Flexible adaptation to client's available energy sources. |
Circulation Fan | High-Temperature Double Inlet Centrifugal Fan, Static Pressure ≥800Pa, IP54 | High pressure ensures penetration through the densest stacks, powerful performance. |
Motor Power | 10 - 30kW x 2 units (model dependent) | Provides power for strong circulation, high efficiency. |
Dehumidification Method | Automatic Proportional Dampers for intake/exhaust | Precise control of moisture removal, optimizes the drying process. |
Control Parameters | ||
Control System | PLC + Color Touchscreen (≥10 inches) | Industrial-grade control core, stable and reliable. |
Control Precision | Temperature ±1°C, Humidity ±3%RH | Precise control is the guarantee of high-quality drying. |
Data Logging | Stores 100+ process curves, records full process T/H data | Facilitates quality traceability and process optimization, suits modern management. |
Drying machine picture
We are Shandong MINGHUNG Wood Based Panel Machinery Co.,Ltd China factory and manufacturer of full sets of Plywood machinery and Veneer machinery.
The machinery we produce includes peeling machines, chipping machines, rotary cutting machines, drying machines, gluing mixers, laying machines, pre-pressing machines, hot pressing machines, cooling machines, longitudinal and transverse sawing machines, sanding machines, as well as auxiliary machinery such as automatic feeding and discharging systems and lifting platforms.
We are not only equipment suppliers, but also your reliable business partners. We offer a turnkey solution covering factory planning, equipment installation, commissioning, personnel training and after-sales support. Choosing us means choosing quality, innovation and continuous support.
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
Built for Strength and Durability
The Heavy-Duty Steel Structure Plywood Dryer is not merely a scaled-up version of a standard dryer; it is a core production asset engineered from the ground up for industrial-grade, high-load, and long-term continuous operation. It is designed for large-scale plywood manufacturers with massive daily output, requiring the handling of full-capacity or even overloaded stacks. Its most distinguishing feature is the prioritization of structural strength, long-term stability, and minimal maintenance cost. It is built to withstand the continuous stress and metal fatigue inflicted by high-temperature and high-humidity environments, ensuring peak performance for years, even decades, under demanding conditions.
Core Design
1. Design Criteria: While standard equipment meets basic functional requirements, heavy-duty equipment adheres to a principle of exceeding safety margins. Tools like Finite Element Analysis are used in the design phase to simulate the structural stress under full load and high temperature, guaranteeing no structural deformation under any operating condition.
2. Life-Cycle Cost: Its core value lies not in the lowest initial purchase price, but in the lowest total cost of ownership. A more robust structure translates to fewer repairs, less downtime, and a longer service life, offering far superior comprehensive economic benefits over the long run compared to standard equipment.
"Heavy-Duty Steel Structure": Fortified at Every Point
1. Main Frame:
Material: Uses high-strength carbon structural steel or profile steel (e.g., H-beams, channel steel), not ordinary angle iron or light gauge steel. Steel thickness and specifications are specially calculated, typically far exceeding common industry standards.
Joining Process: Main load-bearing parts employ full penetration welding, ensuring weld strength matches the base material and eliminating the risk of cracking. Critical junctions are reinforced with gusset plates.
2. Cladding & Insulation:
Casing: Made from thicker, high-quality cold-rolled steel plate with multi-layer anti-corrosion treatment (e.g., phosphating, powder coating) for enhanced corrosion resistance.
Inner Lining: Often uses more corrosion-resistant materials like aluminized steel or thicker stainless steel to withstand long-term steam erosion.
Insulation Layer: Filled with thicker, higher-density premium insulation (e.g., high-density rock wool, polyurethane), ensuring thermal performance does not significantly degrade over the equipment's lifespan, providing continuous energy savings.
3. Door System & Track:
Door: Features a multi-reinforced rigid door leaf with multi-point locking mechanisms and high-performance silicone seals. This ensures the door remains warp-free after countless cycles, maintaining a tight seal against the frame to prevent heat loss.
Track & Carts: Built with heavy-duty tracks; cart wheels and axles have high load ratings, ensuring smooth and easy movement of carts loaded with tens of tons, without risk of jamming or sinking.
Working Principle
The working principle can be summarized as a "controlled convective hot air drying" process conducted within an exceptionally robust chamber. The entire process relies on the stable, airtight environment provided by the heavy-duty structure to ensure precise execution of the drying schedule.
Step-by-Step Workflow:
1. Loading & Sealing
Wet, freshly pressed plywood sheets are stacked with stickers onto heavy-duty kiln trucks.
The loaded trucks are pushed into the drying chamber along reinforced tracks via forklift or tow tractor.
The reinforced, sealed door is closed and locked, forming a completely enclosed drying space.
2. System Start-up & Warming
The operator selects or inputs a drying schedule matched to the plywood wood species via the intelligent control system.
The system starts: the heating unit (e.g., steam heat exchanger, gas air heater) activates, and the circulation fans start simultaneously.
Initially, low temperature and high humidity are used to warm the boards slowly, allowing heat to penetrate from the surface to the core, preventing surface checking from rapid moisture loss.
3. Main Drying Stage (Forced Convection & Dehumidification)
Hot Air Circulation: High-power centrifugal fans forcefully draw heated air from the pressure-equalizing air ducts on one side (or bottom) of the chamber and, via guide plates, distribute it evenly and horizontally through the entire stack. The hot air flows over every plywood sheet, transferring heat via convection and carrying away evaporated moisture.
Intelligent Dehumidification: Humidity sensors installed in the return air duct monitor the chamber's air humidity in real-time. When humidity exceeds the set value, the dehumidification system automatically activates, exhausting a portion of the hot, humid air while simultaneously introducing an equal volume of fresh, dry air. This process is dynamic and continuous, maintaining a powerful drying drive.
4. Conditioning (Stress Balancing)
This is key to ensuring high-quality output from heavy-duty equipment. At critical stages of drying (e.g., near the fiber saturation point), the system activates the steam injection or atomizing humidification system to briefly increase chamber humidity.
This "steaming" process allows the board surfaces to re-absorb some moisture, balancing the moisture gradient between the core and surface, and between areas of different wood densities, effectively releasing drying stress and minimizing deformation and cracking.
5. Cooling & Unloading
After the drying program ends, heating and humidification stop. The circulation fans continue to operate, introducing ambient air to cool the boards slowly and uniformly.
Once the board temperature drops to a safe range (typically 10-20°C above ambient temperature), the fans stop, the door is opened, and the trucks are pulled out, completing the drying cycle.
In Summary: The principle involves using an intelligent system to precisely control hot air, humidity, and time within an indestructible "fortress," achieving uniform, efficient, and gentle drying of plywood.
Main Technical Parameters
Parameters for Heavy-Duty Steel Structure Plywood Dryers are typically customized, but the following represents a core set of parameters reflective of its "Heavy-Duty" and "Industrial-Grade" nature.
Parameter Category | Typical Range / Description | Explanation & Advantage |
Structural Parameters | ||
Main Frame Steel | Standard Channel Steel #10 or above / H-Beam, Thickness ≥5mm | Provides superior structural integrity, ensuring no deformation under long-term load. |
Chamber Dimensions (LxWxH) | Customizable, e.g., 16m x 3.2m x 3.5m (holds multiple trucks) | Meets large-scale production needs with high per-batch capacity. |
Insulation | 100-150mm Thick High-Density Rock Wool/PU, λ≤0.025W/m·K | Excellent thermal insulation directly reduces operating costs. |
Door | Multi-layer reinforced steel door with multi-point locking & high-temp silicone seal. | Ensures sealing, prevents heat loss, long service life. |
Performance Parameters | ||
Max Loading Capacity | 30 - 100+ Tons (model dependent) | Embodies the "heavy-duty" core, extremely high per-batch output. |
Operating Temperature Range | Ambient ~ 120°C | Broad range adaptable to entire process from warming to high-temp drying. |
Temperature Uniformity | ±2 ~ ±3°C | Excellent drying consistency thanks to airtightness and uniform airflow guaranteed by heavy structure. |
Drying Cycle | 8 - 48 Hours (depends on wood species, initial/final MC) | Efficient drying system can shorten cycles, improving throughput. |
Core Component Parameters | ||
Heating Method | Steam (0.4-0.8MPa), Gas, Hot Air Furnace, Electric (Optional) | Flexible adaptation to client's available energy sources. |
Circulation Fan | High-Temperature Double Inlet Centrifugal Fan, Static Pressure ≥800Pa, IP54 | High pressure ensures penetration through the densest stacks, powerful performance. |
Motor Power | 10 - 30kW x 2 units (model dependent) | Provides power for strong circulation, high efficiency. |
Dehumidification Method | Automatic Proportional Dampers for intake/exhaust | Precise control of moisture removal, optimizes the drying process. |
Control Parameters | ||
Control System | PLC + Color Touchscreen (≥10 inches) | Industrial-grade control core, stable and reliable. |
Control Precision | Temperature ±1°C, Humidity ±3%RH | Precise control is the guarantee of high-quality drying. |
Data Logging | Stores 100+ process curves, records full process T/H data | Facilitates quality traceability and process optimization, suits modern management. |
Drying machine picture
We are Shandong MINGHUNG Wood Based Panel Machinery Co.,Ltd China factory and manufacturer of full sets of Plywood machinery and Veneer machinery.
The machinery we produce includes peeling machines, chipping machines, rotary cutting machines, drying machines, gluing mixers, laying machines, pre-pressing machines, hot pressing machines, cooling machines, longitudinal and transverse sawing machines, sanding machines, as well as auxiliary machinery such as automatic feeding and discharging systems and lifting platforms.
We are not only equipment suppliers, but also your reliable business partners. We offer a turnkey solution covering factory planning, equipment installation, commissioning, personnel training and after-sales support. Choosing us means choosing quality, innovation and continuous support.
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
Shandong Minghung Wood Machinery Factory Shandong minghung wood machine factory produces plywood machinery in linyi city city, china, dedicated to providing high-quality and suitable machines veneer machine,plywood machine,veneer splicing machine.veneer dryer machine,veneer peeling machine,plywood v
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