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High-Capacity Automatic Plywood Production Line
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High-Capacity Automatic Plywood Production Line

The High-Capacity Fully Automatic Plywood Production Line is an intelligent solution designed for industrial-scale manufacturing. It integrates the entire process from log processing, veneer drying, automatic gluing, precise layup, high-efficiency hot pressing to sanding and calibration. Equipped with PLC automation and IoT technology, it enables 24/7 continuous operation with a daily output of 1,500-3,000 panels, reducing labor costs by 60%. Compliant with EU CE safety standards and global voltage compatibility, it meets E0/E1 environmental requirements, empowering clients to build modern eco-friendly factories.
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  • MINGHUNG


High-Capacity Automatic Plywood Production Line



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Technical Specifications 


Module

Specifications

Raw Material

Poplar/Eucalyptus/Pine (Diameter≥15cm)

Hot Press

20-40 openings, adjustable pressure 0-6MPa

Sanding Accuracy

±0.1mm (4-head double-side calibration)

Total Power

380V/440V, 50-60Hz, 800-2500kW


 

Objectives  


1.  High Throughput: The design goal is typically to produce thousands or even tens of thousands of standard-sized plywood sheets (e.g., 1220x2440mm) per day.

2.  Full Automation: The entire process, from log processing to the final product sorting and stacking, minimizes manual intervention, enabling continuous production.

3.  Intelligence: Integration of sensors, PLC control systems, MES (Manufacturing Execution System), etc., enables process monitoring, data acquisition, quality control, and remote management.


key equipment and Functions  


1.  Log Processing Section:

      Automatic Log Feeding System: Cranes, log grapples, conveyor chains, etc., automatically feed logs into the production line.

      Debarker: Efficiently removes bark (e.g., drum debarkers, ring debarkers).

      Cross-Cut Saw: Saws logs into standard-length blocks according to process requirements.

      Automatic Block Handling & Sorting: Transports blocks to the peeling lathe, potentially including defect detection and sorting.



Wood Debarking


Logs Cutting Machine


2.  Veneer Preparation Section (Core):

      High-Speed Automatic Peeling Lathe: Core equipment, peeling blocks into continuous veneer ribbons. High-throughput lines require fast peeling speeds (>100 m/min), high precision (small thickness tolerance), automatic knife changing, and automatic core ejection.

      Veneer Conveying & Cutting: Green veneer ribbons are conveyed via conveyors.

      High-Speed Veneer Clipper/Roller: Automatically cuts the continuous veneer ribbon into sheets of the required size, or rolls it up (less common for high-throughput straight-through lines).

      Automatic Veneer Sorting/Stacking: Pre-sorts green veneer sheets (e.g., via vision systems) and stacks them, preparing them for drying.


MINGHUNG Veneer lathe (53)



Plywood speed roller sawing line


veneer sorting machine

3.  Veneer Drying Section:

      Efficient Continuous Dryer: E.g., jet impingement mesh belt dryers, roller dryers. Requires fast drying speed, low energy consumption, precise temperature/humidity control, and low veneer breakage rates.

      Automatic Feeding/Discharge System: Seamlessly connects with preceding and subsequent sections for continuous drying.

      Online Moisture Content Detection: Ensures veneer is dried to the target moisture content.



semi auto loader for veneer dryer


4.  Veneer Handling &  Section (Core Automation Challenge):

      Automatic Dried Veneer Handling & Storage: Buffers dried veneer.

      Automatic Veneer Sorting & Grading: Critically Important! Uses high-precision machine vision systems to automatically detect veneer defects (knots, splits, holes, discoloration, etc.), measure dimensions, and automatically sort and grade them. This is fundamental for achieving high-quality layup and optimized material utilization.

      Automatic Veneer Splicing/Repair: Automatically edge- or end-joints high-grade veneer (splicers), or automatically patches/repairs lower-grade veneer (patching machines).


      High-Speed Automatic Layup Line: Core Automation Equipment!

         Automatic Face/Back Application: Selects face/back veneer sheets according to grade requirements.

          Automatic Glue Application: Precise glue application via roller coating, curtain coating, or spray systems (typically using modified urea-formaldehyde resin).

         Automatic Core Layup: Automatically picks, aligns, and places core veneer sheets (typically requiring pre-spliced core veneer).

          Automatic Layup Assembly: High-speed, precise assembly of glued core, face, and back veneers according to the required structure (e.g., symmetrical balance). Requires extremely high positioning accuracy and speed.

          Pre-Press: Applies initial compaction to the mat, expelling air and facilitating transport and hot pressing.



Hydraulic-Lift-Table-with-Roller-Conveyor-for-Plywood-Layup


5.  Hot Pressing Section:

      High-Throughput Efficient Hot Press: Typically multi-opening (e.g., 10-20 openings or more), but more critical are the rapid closing/opening systems and efficient heat transfer systems.

      Automatic Loader/Unloader: Fully automatic loading of pre-pressed mats into each press opening and unloading of hot-pressed panels.

      High-Precision Control: Ensures bonding quality and thickness tolerance through precise control of pressure, temperature, and time.



China film faced hot press machine



6.  Post-Pressing Section:

      Cooling & Turning Rack: Cools and turns panels (sanded side up).

      Automatic Calibrating Sander: High-power, wide-belt, multi-head sander (typically 4-8 heads) ensuring surface flatness, thickness tolerance, and smoothness. Automatic belt changing and online thickness detection are key.

      Automatic Trimmer/Double-End Trimmer & Cross-Cut Saw: Precisely cuts rough edges to standard dimensions.

      Automatic Grading & Inspection: Performs quality grading (A, B, C, etc.) on finished panels via machine vision and/or manual assistance (online or offline).

      Automatic Stacking/Bundling/Labeling: Automatically stacks, bundles, and labels products by grade and specification.

     Automatic Warehousing/Outbound: Connects to WMS (Warehouse Management System) for automatic finished goods storage and dispatch scheduling.


Plywood turning machine From MINGHUNG machine


MINGHUNG Plywood Sander Machine


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Advantages 

1.  Extremely High Production Efficiency: Significantly increases output per unit time, reducing per-sheet cost.

2.  Substantial Labor Cost Reduction: Reduces dependence on skilled labor, especially in labor-intensive or harsh environment sections (e.g., layup, press loading/unloading).

3.  Improved Product Quality Consistency: Automation reduces human-induced variability. Process parameter control is more precise (e.g., glue spread, press cycle). Vision inspection ensures higher consistency in raw material and finished product quality.

4.  Optimized Raw Material Utilization: Automatic sorting and repair systems maximize veneer usage (good material for faces, lower grades suitably repaired for cores or backs), reducing waste.

5.  Improved Working Environment & Safety: Reduces worker exposure to noise, dust, heat, and mechanical hazards.

6.  Production Data Traceability: Facilitates quality analysis, process optimization, and production management.

7.  Enhanced Market Competitiveness: Meets market demand for large volumes, high quality, and fast delivery.



This type of production line represents cutting-edge technology in the modern wood processing industry, aiming to maximize production capacity, enhance efficiency, reduce reliance on manual labor, and improve product quality consistency.



High-throughput fully automated plywood production lines are an essential choice for modern large-scale plywood manufacturing. They achieve leaps in production efficiency, product quality, and cost control through high levels of mechanization and intelligence.



Our company


Founded in 1983, Shandong MINGHUNG OSB&MDF Machinery Equipment Manufacturing Co.,Ltd.,  specializes in continuous press solutions for over 40 years.


MINGHUNG is a leading company in the industry of OSB&MDF making machine. With a strongfocus on producing high-quality machinery, we specialize in manufacturing thecomplete production line of Medium density fiberboard (MDF), High densityfiberboard (HDF),Particle board (PB), Oriented strand board (OSB) , Veneerable super strong particle board (LSB),Laminated board and veneer.


The machines we can offer includes: Wood chipper, Ring flaker, Strander, Wet silo,  Drum dryer, Dry silo, Glue dosing and applying system /Glue blender, Mat forming, Continuous Multi-rolls pre-press, Multi opening hot press and Continuous press, Auto edge cutting machine line, Sanding machine line, kinds of related belt conveyor and so on.


MINGHUNG plywood prodution line_副本1


China chipboard mdf osb production lineChina MINGHUNG PB MDF OSB production line




Contact us for a free quote today!



Our contacts:


Whatsapp: +8618769900191  +8615589105786  +8618954906501

Email: osbmdfmachinery@gmail.com






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