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MH-CHP
MINGHUNG

Technical Specifications
Module | Specifications |
Raw Material | Poplar/Eucalyptus/Pine (Diameter≥15cm) |
Hot Press | 20-40 openings, adjustable pressure 0-6MPa |
Sanding Accuracy | ±0.1mm (4-head double-side calibration) |
Total Power | 380V/440V, 50-60Hz, 800-2500kW |
Objectives
1. High Throughput: The design goal is typically to produce thousands or even tens of thousands of standard-sized plywood sheets (e.g., 1220x2440mm) per day.
2. Full Automation: The entire process, from log processing to the final product sorting and stacking, minimizes manual intervention, enabling continuous production.
3. Intelligence: Integration of sensors, PLC control systems, MES (Manufacturing Execution System), etc., enables process monitoring, data acquisition, quality control, and remote management.
key equipment and Functions
1. Log Processing Section:
Automatic Log Feeding System: Cranes, log grapples, conveyor chains, etc., automatically feed logs into the production line.
Debarker: Efficiently removes bark (e.g., drum debarkers, ring debarkers).
Cross-Cut Saw: Saws logs into standard-length blocks according to process requirements.
Automatic Block Handling & Sorting: Transports blocks to the peeling lathe, potentially including defect detection and sorting.


2. Veneer Preparation Section (Core):
High-Speed Automatic Peeling Lathe: Core equipment, peeling blocks into continuous veneer ribbons. High-throughput lines require fast peeling speeds (>100 m/min), high precision (small thickness tolerance), automatic knife changing, and automatic core ejection.
Veneer Conveying & Cutting: Green veneer ribbons are conveyed via conveyors.
High-Speed Veneer Clipper/Roller: Automatically cuts the continuous veneer ribbon into sheets of the required size, or rolls it up (less common for high-throughput straight-through lines).
Automatic Veneer Sorting/Stacking: Pre-sorts green veneer sheets (e.g., via vision systems) and stacks them, preparing them for drying.



3. Veneer Drying Section:
Efficient Continuous Dryer: E.g., jet impingement mesh belt dryers, roller dryers. Requires fast drying speed, low energy consumption, precise temperature/humidity control, and low veneer breakage rates.
Automatic Feeding/Discharge System: Seamlessly connects with preceding and subsequent sections for continuous drying.
Online Moisture Content Detection: Ensures veneer is dried to the target moisture content.

4. Veneer Handling & Section (Core Automation Challenge):
Automatic Dried Veneer Handling & Storage: Buffers dried veneer.
Automatic Veneer Sorting & Grading: Critically Important! Uses high-precision machine vision systems to automatically detect veneer defects (knots, splits, holes, discoloration, etc.), measure dimensions, and automatically sort and grade them. This is fundamental for achieving high-quality layup and optimized material utilization.
Automatic Veneer Splicing/Repair: Automatically edge- or end-joints high-grade veneer (splicers), or automatically patches/repairs lower-grade veneer (patching machines).
High-Speed Automatic Layup Line: Core Automation Equipment!
Automatic Face/Back Application: Selects face/back veneer sheets according to grade requirements.
Automatic Glue Application: Precise glue application via roller coating, curtain coating, or spray systems (typically using modified urea-formaldehyde resin).
Automatic Core Layup: Automatically picks, aligns, and places core veneer sheets (typically requiring pre-spliced core veneer).
Automatic Layup Assembly: High-speed, precise assembly of glued core, face, and back veneers according to the required structure (e.g., symmetrical balance). Requires extremely high positioning accuracy and speed.
Pre-Press: Applies initial compaction to the mat, expelling air and facilitating transport and hot pressing.

5. Hot Pressing Section:
High-Throughput Efficient Hot Press: Typically multi-opening (e.g., 10-20 openings or more), but more critical are the rapid closing/opening systems and efficient heat transfer systems.
Automatic Loader/Unloader: Fully automatic loading of pre-pressed mats into each press opening and unloading of hot-pressed panels.
High-Precision Control: Ensures bonding quality and thickness tolerance through precise control of pressure, temperature, and time.

6. Post-Pressing Section:
Cooling & Turning Rack: Cools and turns panels (sanded side up).
Automatic Calibrating Sander: High-power, wide-belt, multi-head sander (typically 4-8 heads) ensuring surface flatness, thickness tolerance, and smoothness. Automatic belt changing and online thickness detection are key.
Automatic Trimmer/Double-End Trimmer & Cross-Cut Saw: Precisely cuts rough edges to standard dimensions.
Automatic Grading & Inspection: Performs quality grading (A, B, C, etc.) on finished panels via machine vision and/or manual assistance (online or offline).
Automatic Stacking/Bundling/Labeling: Automatically stacks, bundles, and labels products by grade and specification.
Automatic Warehousing/Outbound: Connects to WMS (Warehouse Management System) for automatic finished goods storage and dispatch scheduling.



Advantages
1. Extremely High Production Efficiency: Significantly increases output per unit time, reducing per-sheet cost.
2. Substantial Labor Cost Reduction: Reduces dependence on skilled labor, especially in labor-intensive or harsh environment sections (e.g., layup, press loading/unloading).
3. Improved Product Quality Consistency: Automation reduces human-induced variability. Process parameter control is more precise (e.g., glue spread, press cycle). Vision inspection ensures higher consistency in raw material and finished product quality.
4. Optimized Raw Material Utilization: Automatic sorting and repair systems maximize veneer usage (good material for faces, lower grades suitably repaired for cores or backs), reducing waste.
5. Improved Working Environment & Safety: Reduces worker exposure to noise, dust, heat, and mechanical hazards.
6. Production Data Traceability: Facilitates quality analysis, process optimization, and production management.
7. Enhanced Market Competitiveness: Meets market demand for large volumes, high quality, and fast delivery.
This type of production line represents cutting-edge technology in the modern wood processing industry, aiming to maximize production capacity, enhance efficiency, reduce reliance on manual labor, and improve product quality consistency.
High-throughput fully automated plywood production lines are an essential choice for modern large-scale plywood manufacturing. They achieve leaps in production efficiency, product quality, and cost control through high levels of mechanization and intelligence.
Our company
Founded in 1983, Shandong MINGHUNG OSB&MDF Machinery Equipment Manufacturing Co.,Ltd., specializes in continuous press solutions for over 40 years.
MINGHUNG is a leading company in the industry of OSB&MDF making machine. With a strongfocus on producing high-quality machinery, we specialize in manufacturing thecomplete production line of Medium density fiberboard (MDF), High densityfiberboard (HDF),Particle board (PB), Oriented strand board (OSB) , Veneerable super strong particle board (LSB),Laminated board and veneer.
The machines we can offer includes: Wood chipper, Ring flaker, Strander, Wet silo, Drum dryer, Dry silo, Glue dosing and applying system /Glue blender, Mat forming, Continuous Multi-rolls pre-press, Multi opening hot press and Continuous press, Auto edge cutting machine line, Sanding machine line, kinds of related belt conveyor and so on.



Contact us for a free quote today!
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com

Technical Specifications
Module | Specifications |
Raw Material | Poplar/Eucalyptus/Pine (Diameter≥15cm) |
Hot Press | 20-40 openings, adjustable pressure 0-6MPa |
Sanding Accuracy | ±0.1mm (4-head double-side calibration) |
Total Power | 380V/440V, 50-60Hz, 800-2500kW |
Objectives
1. High Throughput: The design goal is typically to produce thousands or even tens of thousands of standard-sized plywood sheets (e.g., 1220x2440mm) per day.
2. Full Automation: The entire process, from log processing to the final product sorting and stacking, minimizes manual intervention, enabling continuous production.
3. Intelligence: Integration of sensors, PLC control systems, MES (Manufacturing Execution System), etc., enables process monitoring, data acquisition, quality control, and remote management.
key equipment and Functions
1. Log Processing Section:
Automatic Log Feeding System: Cranes, log grapples, conveyor chains, etc., automatically feed logs into the production line.
Debarker: Efficiently removes bark (e.g., drum debarkers, ring debarkers).
Cross-Cut Saw: Saws logs into standard-length blocks according to process requirements.
Automatic Block Handling & Sorting: Transports blocks to the peeling lathe, potentially including defect detection and sorting.


2. Veneer Preparation Section (Core):
High-Speed Automatic Peeling Lathe: Core equipment, peeling blocks into continuous veneer ribbons. High-throughput lines require fast peeling speeds (>100 m/min), high precision (small thickness tolerance), automatic knife changing, and automatic core ejection.
Veneer Conveying & Cutting: Green veneer ribbons are conveyed via conveyors.
High-Speed Veneer Clipper/Roller: Automatically cuts the continuous veneer ribbon into sheets of the required size, or rolls it up (less common for high-throughput straight-through lines).
Automatic Veneer Sorting/Stacking: Pre-sorts green veneer sheets (e.g., via vision systems) and stacks them, preparing them for drying.



3. Veneer Drying Section:
Efficient Continuous Dryer: E.g., jet impingement mesh belt dryers, roller dryers. Requires fast drying speed, low energy consumption, precise temperature/humidity control, and low veneer breakage rates.
Automatic Feeding/Discharge System: Seamlessly connects with preceding and subsequent sections for continuous drying.
Online Moisture Content Detection: Ensures veneer is dried to the target moisture content.

4. Veneer Handling & Section (Core Automation Challenge):
Automatic Dried Veneer Handling & Storage: Buffers dried veneer.
Automatic Veneer Sorting & Grading: Critically Important! Uses high-precision machine vision systems to automatically detect veneer defects (knots, splits, holes, discoloration, etc.), measure dimensions, and automatically sort and grade them. This is fundamental for achieving high-quality layup and optimized material utilization.
Automatic Veneer Splicing/Repair: Automatically edge- or end-joints high-grade veneer (splicers), or automatically patches/repairs lower-grade veneer (patching machines).
High-Speed Automatic Layup Line: Core Automation Equipment!
Automatic Face/Back Application: Selects face/back veneer sheets according to grade requirements.
Automatic Glue Application: Precise glue application via roller coating, curtain coating, or spray systems (typically using modified urea-formaldehyde resin).
Automatic Core Layup: Automatically picks, aligns, and places core veneer sheets (typically requiring pre-spliced core veneer).
Automatic Layup Assembly: High-speed, precise assembly of glued core, face, and back veneers according to the required structure (e.g., symmetrical balance). Requires extremely high positioning accuracy and speed.
Pre-Press: Applies initial compaction to the mat, expelling air and facilitating transport and hot pressing.

5. Hot Pressing Section:
High-Throughput Efficient Hot Press: Typically multi-opening (e.g., 10-20 openings or more), but more critical are the rapid closing/opening systems and efficient heat transfer systems.
Automatic Loader/Unloader: Fully automatic loading of pre-pressed mats into each press opening and unloading of hot-pressed panels.
High-Precision Control: Ensures bonding quality and thickness tolerance through precise control of pressure, temperature, and time.

6. Post-Pressing Section:
Cooling & Turning Rack: Cools and turns panels (sanded side up).
Automatic Calibrating Sander: High-power, wide-belt, multi-head sander (typically 4-8 heads) ensuring surface flatness, thickness tolerance, and smoothness. Automatic belt changing and online thickness detection are key.
Automatic Trimmer/Double-End Trimmer & Cross-Cut Saw: Precisely cuts rough edges to standard dimensions.
Automatic Grading & Inspection: Performs quality grading (A, B, C, etc.) on finished panels via machine vision and/or manual assistance (online or offline).
Automatic Stacking/Bundling/Labeling: Automatically stacks, bundles, and labels products by grade and specification.
Automatic Warehousing/Outbound: Connects to WMS (Warehouse Management System) for automatic finished goods storage and dispatch scheduling.



Advantages
1. Extremely High Production Efficiency: Significantly increases output per unit time, reducing per-sheet cost.
2. Substantial Labor Cost Reduction: Reduces dependence on skilled labor, especially in labor-intensive or harsh environment sections (e.g., layup, press loading/unloading).
3. Improved Product Quality Consistency: Automation reduces human-induced variability. Process parameter control is more precise (e.g., glue spread, press cycle). Vision inspection ensures higher consistency in raw material and finished product quality.
4. Optimized Raw Material Utilization: Automatic sorting and repair systems maximize veneer usage (good material for faces, lower grades suitably repaired for cores or backs), reducing waste.
5. Improved Working Environment & Safety: Reduces worker exposure to noise, dust, heat, and mechanical hazards.
6. Production Data Traceability: Facilitates quality analysis, process optimization, and production management.
7. Enhanced Market Competitiveness: Meets market demand for large volumes, high quality, and fast delivery.
This type of production line represents cutting-edge technology in the modern wood processing industry, aiming to maximize production capacity, enhance efficiency, reduce reliance on manual labor, and improve product quality consistency.
High-throughput fully automated plywood production lines are an essential choice for modern large-scale plywood manufacturing. They achieve leaps in production efficiency, product quality, and cost control through high levels of mechanization and intelligence.
Our company
Founded in 1983, Shandong MINGHUNG OSB&MDF Machinery Equipment Manufacturing Co.,Ltd., specializes in continuous press solutions for over 40 years.
MINGHUNG is a leading company in the industry of OSB&MDF making machine. With a strongfocus on producing high-quality machinery, we specialize in manufacturing thecomplete production line of Medium density fiberboard (MDF), High densityfiberboard (HDF),Particle board (PB), Oriented strand board (OSB) , Veneerable super strong particle board (LSB),Laminated board and veneer.
The machines we can offer includes: Wood chipper, Ring flaker, Strander, Wet silo, Drum dryer, Dry silo, Glue dosing and applying system /Glue blender, Mat forming, Continuous Multi-rolls pre-press, Multi opening hot press and Continuous press, Auto edge cutting machine line, Sanding machine line, kinds of related belt conveyor and so on.



Contact us for a free quote today!
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
Shandong Minghung Wood Machinery Factory Shandong minghung wood machine factory produces plywood machinery in linyi city city, china, dedicated to providing high-quality and suitable machines veneer machine,plywood machine,veneer splicing machine.veneer dryer machine,veneer peeling machine,plywood v
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