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40-Meter Mega-Scale OSB Continuous Flat Press Line — 120-Second Curing Technology Leader
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40-Meter Mega-Scale OSB Continuous Flat Press Line — 120-Second Curing Technology Leader

The "40-meter long OSB continuous flat-press hot pressing line with 120-second curing time" represents top-tier scale, cutting-edge efficiency, and advanced technology in the core production equipment of the modern OSB manufacturing industry.

The 40-meter length provides massive process space, fundamental for achieving ultra-high capacity (300,000+ m³/year) and stable production of thick panels.

The 120-second curing time demonstrates that, even at this large scale, sophisticated process control (multi-zone temperature/pressure profiles, high-performance resins) and efficient equipment design enable a relatively short core reaction time, ensuring exceptional production efficiency.

Continuous flat-press technology itself delivers the core advantages of energy efficiency, high automation, and superior quality stability.
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40-Meter Mega-Scale OSB Continuous Flat Press Line — 120-Second Curing Technology Leader

.Continuous Flat-Press Hot Pressing Line  

MINGHUNG Continuous Hot Press Machine Line Chipboard Production Line

1.This is the most advanced and efficient core production equipment in modern panel production (especially for OSB, particleboard, MDF).


Continuous: Refers to an uninterrupted production process where the mat continuously enters the press, and the pressed panel continuously exits. Compared to traditional intermittent multi-opening hot presses (which press batches of panels, requiring opening/closing and loading/unloading), continuous presses have no idle time, offering extremely high efficiency.


Flat-Press: Pressure is applied perpendicular to the panel surface, producing flat panels. This is the most common production method.


Hot Pressing Line: The entire system incorporating heating and pressing functions. Typically consists of an infeed section, the heating/pressing section (core), and an outfeed section.

2.40-Meter Long: This refers to the length of the heating/pressing section (the press itself) being 40 meters. This is a very long specification for continuous panel presses.


Standard OSB lines operate at 20-30m press length. The 40m configuration represents top-tier industrial capacity.  

Strategic Advantages:  

   38.5m effective pressing zone (with entry/exit transitions), ranking in global top 5% for output  

   Simultaneous pressing of 4 standard OSB panels (1.25m×4m), daily output >2,200m³  

  Compatible with ultra-thick structural boards (80mm) and thin surface layers (0.8mm)  


II. OSB Line Workflow & Key Components  

LOSB PB MDF HDF Produce from MINGHUNG Wood Based Panel Production Line

OSB: Oriented Strand Board. An engineered wood panel made by bonding multiple layers of directionally aligned wood strands (flakes) with a thermosetting resin adhesive under high temperature and pressure. Known for its high strength, dimensional stability, and cost-effectiveness, it's widely used in construction (walls, roofs, flooring), packaging, and furniture.




1. Production Process  

① Oriented Strand Layup: Cross-layered mat formation (core layer ≥70% cross-direction, surface ≥85% longitudinal)  

② High-Pressure Pre-press: Roller compaction at 8MPa eliminates >90% air voids  

③ Continuous Hot Pressing:  

   Steel Belt Drive: Constant 1.8m/min feed (40m traversal in 22 seconds)  

   Four-Stage Temp. Control:  

     0-10m: 210℃ rapid PF resin activation  

     10-25m: 195℃ deep core penetration  

     25-35m: 185℃ uniform curing  

     35-40m: 170℃ gradient stabilization  

  Servo Pressure Profile:

    0-5s: 7MPa surface compaction →  

    5-100s: 4MPa core curing →  

    100-120s: 2MPa spring-back suppression  

④ Water-Cooling: Dual-cycle system reduces panel temp. to <75℃ in 3 seconds  

⑤ Flying Cut: Laser-guided saw (±0.3mm accuracy)  


OSB Production process_副本


2. Core Components  

Extended Heated Platens: 40 independently controlled zones (special alloy steel, 350℃ resistant), ΔT≤±2℃  


Steel Belt for Continuous Belt Pressing Machine


High-Speed Hydraulics: 480 servo cylinders (100mm bore), pressure fluctuation <0.2bar  


Cylinder for Continuous Belt Pressing for Particleboard Production Line


Intelligent Belt Drive: Dual-motor synchronization, tension deviation <1%  


Continuous Belt Press AccessoriesSiemens Motor for MINGHUNG PB MDF OSB Continuous Belt Press


Real-Time QA System:

  Millimeter-wave thickness gauge (0.02mm precision)  

  IR thermal imager (±1.5℃ resolution)  


III. 120-Second Curing  


120-Second Curing Time: This indicates that the OSB mat (the glued and formed mat before pressing) spends approximately 120 seconds (2 minutes) total within the heating/pressing section of the continuous flat-press, from entering the pressing zone to exiting it.


Curing: Refers to the chemical reaction (cross-linking) of the thermosetting resin (typically MDI or phenolic resin) under high temperature and pressure, firmly bonding the wood strands together and forming the final strength of the panel. This time is crucial for the panel's physical and mechanical properties (e.g., internal bond strength, modulus of rupture, modulus of elasticity, thickness swelling).


Significance of 120 Seconds: This is a relatively short curing time, especially for structural panels like OSB which typically require longer curing times compared to MDF/particleboard. It reflects the high efficiency of this production line and optimized processes (e.g., use of high-performance resins, precise temperature and pressure control).


Industry Comparison:

Panel Type

Conventional Curing

Our Technology

Efficiency Gain

18mm OSB

180-240s

120s

≥33%

28mm Structural

360-480s

210s

≥42%


Technical Innovations:  

  HF Electromagnetic Heating: Core layer heating rate 15℃/s (vs. 5℃/s steam heating)  

  Nano-Enhanced Resin: Modified PF resin reactivity +40%  

  Dynamic Pressure Compensation: Real-time offset of thermal expansion  

Quality Metrics:  

  Internal Bond ≥0.48MPa (EN300)  

  Thickness Tolerance ±0.15mm (18mm panel)  

  Formaldehyde Emission ≤0.025mg/m³ (CARB P2)  


.Core Advantages of "40-Meter Length + 120-Second Curing"  


1. Ultra-High Production Capacity: A 40-meter length combined with a 120-second curing time enables an extremely high production line speed. Curing Time (T) = Press Length (L) / Line Speed (V). Therefore, V = L / T = 40m / 120s ≈ 0.333 m/s. Assuming a finished panel width of 2.5 meters, the theoretical hourly output is: 0.333 m/s * 2.5m * 3600 s/h ≈ 3000 m²/h. Considering practical efficiency (e.g., belt changes, maintenance), the annual capacity can reach 300,000 - 500,000 m³ or even higher. This makes it ideal for large-scale OSB plants.


2. Capability for Thick Panel Production: Producing thick panels (e.g., 25mm, 30mm, or thicker) requires longer curing times to ensure full resin curing in the core. The 40-meter length provides sufficient space, allowing safe and effective production of high-quality thick panels within 120 seconds or slightly longer, without excessively sacrificing speed.


3. Optimized Curing Process: The 40-meter length allows for more process control zones. This enables engineers to design finer, more tailored process curves (temperature profile, pressure profile, closing speed profile) that closely match the resin curing reaction requirements (e.g., different needs at different stages), resulting in:


3.1 Higher Quality Panels: More uniform density distribution, better internal bond strength, lower thickness swelling, more stable dimensions.


3.2 Shorter Curing Times: Precise control (e.g., rapid heating at the inlet, high pressure promoting heat transfer) allows achieving the relatively short 120-second curing time while ensuring quality.


3.3 Adaptability to Different Raw Materials/Formulations: Greater flexibility to adjust the process for different wood species, strand moisture contents, or resin formulations.


4. Energy Saving & Reduced Consumption:


4.1 Continuous Production: Eliminates the energy consumption associated with opening/closing and loading/unloading of batch presses.


4.2 Efficient Heat Transfer: The steel belt system in continuous presses generally has higher heat transfer efficiency than the platens of multi-opening presses.


4.3 Precise Control: Zone control prevents excessive heating/pressing, reducing wasted energy.


5. High Automation & Stability: Continuous flat-press lines are highly automated, with precise and stable control of process parameters (temperature, pressure, speed), minimizing human influence and ensuring consistent product quality.


6. Reduced Unit Cost: Ultra-high capacity spreads fixed costs (equipment depreciation, energy, labor), improving economic efficiency.




Our services 


Pre-sales service:

1) Listen to customer needs

2) Provide preliminary machine design and flow chart for free, select and provide the most reasonable configuration equipment:

3) Support remote meetings and remote factory visits;

4) Provide professional advice to customers and confirm the final selection

5) Support on-site factory visits;

On-purchase service:

1) All equipment must be installed and debugged before leaving the factory, and remote video quality inspection is supported;

2) All machines must be unpacked before leaving the factory, and photos, videos, and annotations must be provided;

3) Free online or offline training for buyers' operators (domestic)

4) Assist buyers in installing and debugging equipment (overseas)

After-sales service:

1) 7*24 hours online service, remote real-time video solution;

2) During the first installation and debugging process, problems encountered during normal operation are solved in time:

3) Regular process inspection and use effect, timely machine maintenance suggestions:

4) Lifetime free technical guidance

5) Timely update the latest industry information.





Claim Your Free OSB Line Layout! Get end-to-end plant design from strand preparation to sanding. Receive 3D factory plan within 30 days.


Our contacts:

Whatsapp: +8618769900191  +8615589105786  +8618954906501

Email: osbmdfmachinery@gmail.com





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